Course detail

Progressive Production Technologies

FSI-HPY-KAcad. year: 2009/2010

Progressive ecological and technological aspects of HSC machining, the use of linear programming in the technology, especially for determining optimum cutting parameters, with solution of dimensional chains in TPV applying methods of mathematical statistics, theory of operating allowances, and with conventional, as well as prospective cutting tools used with NC-machines.
Drawing technology with the use of progressive manufacturing techniques, working of metal sheets with higher thickness.

Language of instruction

Czech

Number of ECTS credits

7

Mode of study

Not applicable.

Guarantor

prof. Ing. Bohumil Bumbálek, CSc.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

Theoretical fundamentals of HSC technologies, technologies of drawing and production of castings with a high dimensional accuracy.

Prerequisites

Probability theory, differential a integral calculus, optimization methods, dynamic of the mass point, mechanical work and energy, molecular physics and thermodynamics, the fundamentals of the metal cutting theory,

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching methods depend on the type of course unit as specified in the article 7 of BUT Rules for Studies and Examinations.

Assesment methods and criteria linked to learning outcomes

The examination consists of a written and oral part classified according to the Rules for Studies and Examinations valid in the Brno University of Technology.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The aim of the course is to familiarise students with up-to-date progressive techniques in the sphere of machining, moulding and founding.

Specification of controlled education, way of implementation and compensation for absences

Students’ work is systematically controlled in a form of short written tests, individual assignments as compensation for missed lessons.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

KOCMAN, K.: Speciální technologie obrábění. CERM Brno, 2004, s.227, 3.ed., ISBN 80-214-2562-8
KOCMAN, K. a kol.: Aktuální příručka pro technický úsek. Edit. S. Hanzlík, Praha,Verlag Dashöfer, 2000, s.3950, 15.ed., ISBN 80-902247-2-5
Milton C. Shaw,: Metal Cutting Principles. Oxford University Press, Inc., 2005, s.651, 2.ed., ISBN 0-19-514206-3
KOCMAN,K.-PROKOP,J.: Technologie obrábění. CERM Brno, 2003, s.271, ISBN 80-214-1996-2

Recommended reading

Not applicable.

Classification of course in study plans

  • Programme M3I-K Master's

    branch M-VTM , 2. year of study, summer semester, compulsory

Type of course unit

 

Guided consultation

9 hours, optionally

Teacher / Lecturer

doc. Ing. Milan Dvořák, CSc.
prof. Ing. Milan Horáček, CSc.
Ing. Oskar Zemčík, Ph.D.

Syllabus

1. Ecological factors of technological processes
2. Theoretical aspects of HSC technologies
3. Heat balance of HSC machining
4. Use of HSC machining instead of grinding
5. Dimensional chains in TPV
6. Use of linear programming (LP) in the technology – basic terminology
7. Graphical solution of LP
8. Simplex method
9. Technology of sheet-metal drawing
10.Processing of semi-finished sheet-metals of higher thickness
11.Calculation of parameters for sheet-metal drawing
12.Production of castings with high dimensional accuracy
13.Unconventional methods applied for filling of m

Laboratory exercise

9 hours, compulsory

Teacher / Lecturer

doc. Ing. Milan Dvořák, CSc.
prof. Ing. Milan Horáček, CSc.
Ing. Oskar Zemčík, Ph.D.

Syllabus

1. Proposal of technological procedure. 2. Optimalization chice of cutting conditions for turning operations. 3. Optimalization chice of cutting conditions for milling operations. 4. Alications of HSC for turning operations. 5. Alications of HSC for milling operations. 6. Calculation of the principal technological parameters for representative stationary processes drawing sheet metals. 7. Calculation parameters of forming and measurmentes of tube after her deformation cross-section. 8. Determination semi-finished product and calculation parameters for backward drawing preform from sheet metal. 9.Ist generation of sand mixtures- clay binders. Testing of their basic properties.
10. Ist generation of sand mixtures- clay binders. Testing of their basic properties. 11.Ist generation of sand mixtures- clay binders. Testing of their basic properties. 12. IInd generation of sand mixtures- self hardening and external hardening systems. 12. IInd generation of sand mixtures- self hardening and external hardening systems, credit.

Controlled Self-study

34 hours, optionally

Teacher / Lecturer

prof. Ing. Bohumil Bumbálek, CSc.

Syllabus

1. Ecological factors of technological processes
2. Theoretical aspects of HSC technologies
3. Heat balance of HSC machining
4. Use of HSC machining instead of grinding
5. Dimensional chains in TPV
6. Use of linear programming (LP) in the technology – basic terminology
7. Graphical solution of LP
8. Simplex method
9. Technology of sheet-metal drawing
10.Processing of semi-finished sheet-metals of higher thickness
11.Calculation of parameters for sheet-metal drawing
12.Production of castings with high dimensional accuracy
13.Unconventional methods applied for filling of m