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Project detail
Duration: 01.07.2019 — 31.12.2021
Funding resources
Ministerstvo školství, mládeže a tělovýchovy ČR - INTER-EXCELLENCE podprogramu INTER-ACTION (LTACH19)
- whole funder (2019-07-02 - not assigned)
On the project
Zvýšení přenosu tepla a energeticky optimalizovaná integrace výměníků tepla v chemických provozech zvýší využití odpadního tepla. Podle podmínek zařízení je možné zvýšit energetickou účinnost systému a je možné provádět různé způsoby: přímo znovu použít nízké teplo, přeměnit ho na elektrickou energii nebo vysokou chladicí energii a optimalizovat energetickou integraci systému. Využití nízkopotenciálního tepla je účinným prostředkem pro úsporu energie a snížení skleníkových plynů ve velkých podnicích. 1) Navrhuje se kombinovat metodu kontinuálního spirálového spouštění s tlakovým průtokem s cílem dále zlepšit strukturu výměníku tepla s pláštěm a trubkou, zlepšit komplexní výkon tepelného výměníku a snížit ztráty energie; 2) Na základě rozmanitosti zdroje odpadního tepla, typu cirkulačního média a technických provozních parametrů budou vyvinuty metody a normy pro diferencované kontinuální spirálové přepážky výměníku tepla a vytvoří standardizovaný konstrukční rámec, který položí základ pro praktické využití výzkumu a výsledky vývoje; 3) Pro snížení dopadu na životní prostředí bude provedena optimalizace optimálního systému čištění plynů. 4) Síť výměníků tepla a energetická integrace systému pro chemické lokality budou analyzovány a optimalizace tepelné integrace bude vyvinuta pro maximalizaci ekonomické výkonnosti a minimalizaci emisí.
Description in EnglishThe key scientific issues to be solved in this study are as follows: 1) It is proposed to combine the continuous spiral push-flow enhanced heat transfer method to further improve the structure of the shell-and-tube heat exchanger, improve the comprehensive performance of the heat exchanger and reduce the energy loss. 2) Based on the diversity of waste heat source, circulating medium type and technical operation parameters, concepts, innovative heat exchanger designs and integration procedures will be developed. One such is the continuous spiral baffle heat exchanger design, for which methods and standards will be developed, forming a standardised design framework and laying the foundation for the practical application of research and development results. 3) The heat exchanger network and system energy integration in the chemical system will be analysed, and the thermal integration optimisation method will be further developed to exploit the improve the thermal joint utilisation rate of the production system. As a result, it is planned that the proposed project will deliver simultaneously research results and a heat recovery optimisation software package: (1) Three software modules united in a package (2) Minimum 5 publications in Impact-Factor journals (3) Each of the software modules will be accompanied with documentation, comprehensive tutorial and worked examples for user guidance.
Key words in EnglishWaste Heat Utilisation, Heat Transfer Enhancement, Process System Optimisation, Process Integration
Mark
LTACH19033
Default language
Czech
People responsible
Bokhari Syed Awais Ali Shah, Ing., Ph.D. - fellow researcherHemzal Milan, Ing. - fellow researcherChin Hon Huin, MEng., Ph.D. - fellow researcherJIA Xuexiu, MSc, Ph.D. - fellow researcherVarbanov Petar Sabev, prof. Ing. Dr. habil., Ph.D. - fellow researcherWang Bohong, BEng, Ph.D. - fellow researcherWang Xuechao, MSc, Ph.D. - fellow researcherKlemeš Jiří, prof. Ing. Dr. habil., DrSc., dr. h. c. - principal person responsible
Units
Sustainable process integration laboratory- beneficiary (2018-12-03 - not assigned)
Results
Klemeš, J.J., Wang, Q.W., Varbanov, P.S., Zeng, M., Chin, H.H., Lal, N.S., Li, N.Q., Wang, B., Wang, X.C., Walmsley, T.G. Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation. RENEWABLE & SUSTAINABLE ENERGY REVIEWS, 2020, no. 120, p. 109644-109653. ISSN: 1364-0321.Detail
Li, N., Klemeš, J.J., Sunden, B., Wang, Q., Zeng, M. Heat exchanger network optimisation considering different shell-side flow arrangements. Energy, 2022, no. 261, p. 125081-125081. ISSN: 0360-5442.Detail
Li, W., Zhang, L., Klemeš, J.J., Wang, Q., Zeng, M. Thermochemical energy conversion behaviour in the corrugated heat storage unit with porous metal support. Energy, 2022, no. 259, p. 124966-124966. ISSN: 0360-5442.Detail
Li, N., Klemeš, J.J., Sunden, B., Wu, Z., Wang, Q., Zeng, M. Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives. RENEWABLE & SUSTAINABLE ENERGY REVIEWS, 2022, no. 168, p. 112810-112810. ISSN: 1364-0321.Detail
Zhang, L., Yang, P., Li, W., Klemeš, J.J., Zeng, M., Wang, Q. A new structure of PCHE with embedded PCM for attenuating temperature fluctuations and its performance analysis. Energy, 2022, no. 254, p. 124462-124462. ISSN: 0360-5442.Detail
FREISLEBEN, V.; JEGLA, Z.; KRŇÁVEK, M. Analytical approach for energy retrofit of waste gas-to-energy units. Applied Thermal Engineering, 2022, vol. 214, no. 1, p. 118828-1 (118828-14 p.)ISSN: 1359-4311.Detail
Zhang, L., Klemeš, J.J., Luo, X., Zeng, M., Wang, Q. Effect of porosity on the Performance of PCHE with Embedded PCM/EG under Fluctuating Temperature Conditions. Chemical Engineering Transactions, 2022, no. 94, p. 649-654. ISSN: 2283-9216.Detail
FREISLEBEN, V.; JEGLA, Z. Decision Making Method for Energy Retrofit Targets of Waste Gas-to-Energy Units. Proceedings of the 4th SEE SDEWES Conference. 1. 2020. p. 0073-1 (0073-16 p.)Detail
Wang, B., Klemeš, J.J., Varbanov, P.S., Chin, H.H., Wang, Q.W., Zeng, M. Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach. Energy, 2020, no. 198, p. 117338-117338. ISSN: 0360-5442.Detail
Li, N., Chen, J., Cheng, T., Klemeš, J.J., Varbanov, P.S., Wang, Q., Yang, W., Liu, X., Zeng, M. Analysing thermal-hydraulic performance and energy efficiency of shell-and-tube heat exchangers with longitudinal flow based on experiment and numerical simulation. Energy, 2020, no. 202, p. 117757-117757. ISSN: 0360-5442.Detail
Chen J, Li N, Ding Y, Klemeš J.J., Varbanov P.S., Wang Q., Zeng M. Experimental thermal-hydraulic performances of heat exchangers with different baffle patterns. Energy, 2020, no. 205, p. 118066-118066. ISSN: 0360-5442.Detail
Wang, B., Klemeš, J.J., Varbanov, P.S., Zeng, M. An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types. ENERGIES, 2020, vol. 10, no. 13, p. 2656-2656. ISSN: 1996-1073.Detail
Chin, H.H., Wang, B., Varbanov, P.S., Klemeš, J.J., Zeng, M., Wang, Q.W. Long Term Investment and Maintenance Planning for Heat Exchanger Network Retrofit. APPLIED ENERGY, 2020, no. 279, p. 115713-115713. ISSN: 0306-2619.Detail
Wang, B., Klemeš, J.J., Liang, Y., Yuan, M., Zhang, H., Liu, J. Implementing hydrogen injection in coal-dominated regions: Supply chain optimisation and reliability analysis. Energy, 2020, no. 201, p. 117565-117565. ISSN: 0360-5442.Detail
Fan, Y.V., Jiang, P., Hemzal, M., Klemeš, J.J. An Update of COVID-19 Influence on Waste Management. Science of the Total Environment, 2021, no. 754, p. 142014-142014. ISSN: 0048-9697.Detail
Wang, B., Fan, Y.V, Chin, H.H., Klemeš, J.J., Liang, Y. Emission -cost nexus optimisation and performance analysis of downstream oil supply chains. Journal of Cleaner Production, 2020, no. 266, p. 121831-121831. ISSN: 0959-6526.Detail
Wang, B., Chin, H.H., Varbanov, P.S., Klemeš, J.J. A MILP-Based Iteration Method for Heat Exchanger Network Synthesis. In 2020 5th International Conference on Smart and Sustainable Technologies, SpliTech 2020. Institute of Electrical and Electronics Engineers Inc., 2020. p. 9243853-9243853. ISBN: 9789532901054.Detail
Wang, B., Varbanov, P.S., Klemeš, J.J., Liu, X., Yang, W. Heat integration incorporating leakage risk assessment of heat exchanger networks. Computers and Chemical Engineering, 2021, no. 145, p. 107173-107173. ISSN: 0098-1354.Detail
Wang, B., Klemeš, J.J., Varbanov, P.S., Zeng, M. Heat exchanger network retrofit considering heat exchanger types. Chemical Engineering Transactions, 2020, no. 81, p. 619-624. ISSN: 2283-9216.Detail
Cao, Y., Ke, H., Klemeš, J.J., Zeng, M., Wang, Q. Comparison of aerodynamic noise and heat transfer for shell-and-tube heat exchangers with continuous helical and segmental baffles. Applied Thermal Engineering, 2021, no. 185, p. 116341-116341. ISSN: 1359-4311.Detail
Wang, B., Klemeš, J.J., Li, N., Zeng, M., Varbanov, P.S., Liang, Y. Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method. RENEWABLE & SUSTAINABLE ENERGY REVIEWS, 2021, no. 138, p. 110479-110479. ISSN: 1364-0321.Detail
Li, W., Klemeš, J.J., Wang, Q., Zeng, M. Energy Storage of Low Potential Heat using Lithium Hydroxide Based Sorbent for Domestic Heat Supply. Journal of Cleaner Production, 2021, no. 285, p. 124907-124907. ISSN: 0959-6526.Detail
Wang B., Klemeš J.J., Varbanov P.S., Zeng M., Liang Y. Heat Exchanger Network Retrofit Using Particle Swarm Optimisation Algorithm. Chemical Engineering Transactions, 2021, no. 83, p. 85-90. ISSN: 2283-9216.Detail
Wang, B., Klemeš, J.J., Malášek, J., Hemzal, M., Liang, Y., Zeng, M. A novel turbine ventilator with a damper regulator to adjust exhausted air for energy-saving in buildings. Journal of Building Engineering, 2021, no. 38, p. 102141-102141. ISSN: 2352-7102.Detail
Wang, B., Klemeš, J.J., Gai, L., Varbanov, P.S., Liang, Y. A Heat and Power Pinch for Process Integration targeting in hybrid energy systems. JOURNAL OF ENVIRONMENTAL MANAGEMENT, 2021, no. 287, p. 112305-112305. ISSN: 0301-4797.Detail
Klemeš, J.J., Wang, X.C. Energy and Environment Nexus in Circular Economy. 2019.Detail
Klemeš, J.J., Varbanov, P.S. SPIL Research Targets and Results. The project LTACH19033 "Transmission Enhancement and Energy Optimised Integration of Heat Exchangers in Petrochemical Industry Waste Heat Utilisatio", under the bilateral collaboration of the Czech Republic and the Peoples Republic of China (partners Xi´an Jiaotong University and Sinopec Research Institute Shanghai; SPIL VUT, Brno University of Technology and EVECO sro, Brno), programme INTER-EXCELLENCE, INTER-ACTION of the Czech Ministry of Education, Youth and Sports. Xi´an: 2019.Detail
Wang, B., Klemeš, J.J., Varbanov, P.S., Zeng, M., Liang, Y. Heat Exchanger Network synthesis considering prohibited and restricted matches. Energy, 2021, no. 225, p. 120214-120214. ISSN: 0360-5442.Detail
Li, W., Klemeš, J.J., Wang, Q., Zeng, M. Characterisation and sorption behaviour of LiOH-LiCl@EG composite sorbents for thermochemical energy storage with controllable thermal upgradeability. CHEMICAL ENGINEERING JOURNAL, 2021, no. 421, p. 129586-129586. ISSN: 1385-8947.Detail
Li, N., Wang, J., Klemeš, J.J., Wang, Q., Varbanov, P.S., Yang, W., Liu, X., Zeng, M. A target-evaluation method for heat exchanger network optimisation with heat transfer enhancement. ENERGY CONVERSION AND MANAGEMENT, 2021, no. 238, p. 114154-114154. ISSN: 0196-8904.Detail
Li, W., Klemeš, J.J., Wang, Q., Zeng, M. Numerical analysis on the improved thermo-chemical behaviour of hierarchical energy materials as a cascaded thermal accumulator. Energy, 2021, no. 232, p. 120937-120937. ISSN: 0360-5442.Detail
Guo, Z., Li, N., Klemeš, J.J., Wang, Q., Zeng, M. Mechanisms and strategies for ash deposition reduction in flue gas heat exchanger. Clean Technologies and Environmental Policy, 2021, no. 1, p. 1-2. ISSN: 1618-954X.Detail
Wang, B., Klemeš, J. J., Varbanov, P. S., Yongtu, L. A new diagram for long-term heat exchanger network cleaning and retrofit planning. Chemical Engineering Transactions, 2021, no. 86, p. 919-924. ISSN: 2283-9216.Detail
Zhang, L., Deng, T., Klemeš, J.J., Zeng, M., Ma, T., Wang, Q. Supercritical CO2 Brayton cycle at different heat source temperatures and its analysis under leakage and disturbance conditions. Energy, 2021, no. 237, p. 121610-121610. ISSN: 0360-5442.Detail
Asif, S., Mubashir, M., Klemeš, J.J., Saqib, S., Mukhtar, A., Bokhari, A., Lukose, J., Koyande, A.K., Chew, K.W., Show, P.L. Enhanced production of non-edible Xanthium spinosum-based biodiesel using waste biomass under dynamic conditions. Biomass Conversion and Biorefinery, 2021, vol. 11, no. 4, ISSN: 2190-6815.Detail
Hussnain S.A., Farooq M., Amjad M., Riaz F., Tahir Z.U.R., Sultan M., Hussain I., Shakir M.A., Qyyum M.A., Han N., Bokhari A. Thermal analysis and energy efficiency improvements in tunnel kiln for sustainable environment. Processes, 2021, vol. 9, no. 9, p. 1629-1629. ISSN: 2227-9717.Detail
FREISLEBEN, V.; JEGLA, Z. Conceptual Design Method for Energy Retrofit of Waste Gas-to-Energy Units. Journal of Sustainable Development of Energy, Water and Environment Systems, 2022, vol. 10, no. 2, p. 1-19. ISSN: 1848-9257.Detail
Li, W., Klemeš, J.J., Wang, Q., Zeng, M. Salt hydrate–based gas-solid thermochemical energy storage: Current progress, challenges, and perspectives. RENEWABLE & SUSTAINABLE ENERGY REVIEWS, 2022, no. 154, p. 111846-111846. ISSN: 1364-0321.Detail
Zhang, Y., Wang, B., Liang, Y., Yuan, M., Klemeš, J.J. Simultaneously Retrofit of Heat Exchanger Networks and Towers for a Natural Gas Purification Plant. Chemical Engineering Transactions, 2021, no. 88, p. 157-162. ISSN: 2283-9216.Detail
Zeng, M., Klemeš, J.J., Wang, Q., Varbanov, P.S., Li, N., Wang, B., Guo, Z., Chin, H.H, Hemzal, M. Enhancement and Energy Optimised Integration of Heat Exchangers in Petrochemical Industry for Waste Heat Utilisation. Chemical Engineering Transactions, 2021, no. 88, p. 1033-1038. ISSN: 2283-9216.Detail
Zhang, L., Klemeš, J.J., Zeng, M., Ma, T., Wang, Q. Dynamic Study of Load Detachment in Supercritical Carbon Dioxide Brayton Cycle. Chemical Engineering Transactions, 2021, no. 88, p. 805-810. ISSN: 2283-9216.Detail
FREISLEBEN, V. Compact Urea Hydrolyser - An Integrated Equipment for Efficient Flue Gas Cleaning in Small Incineration Plants. 2020. p. 1-14.Detail
FREISLEBEN, V.; KRŇÁVEK, M.; JEGLA, Z. Advanced Modular and Integrated Equipment Design Trend in Waste-to-Energy Processes. Chemical Engineering Transactions, 2021, vol. 88, no. 1, p. 937-942. ISSN: 2283-9216.Detail
FREISLEBEN, V.; JEGLA, Z. Retrofit of Integrated Waste Gas-to-Energy Units by Conceptual Design Method. 2021. p. 0110-1 (0110-24 p.)Detail
FREISLEBEN, V.; JEGLA, Z.; KRŇÁVEK, M. Improved Analytical Approach for Fuel Demand Re-Evaluation in Liquid and Gaseous Waste Thermal Processing Units. 2021. p. 1-18.Detail
Zhang, Y., Wang, B., Liang, Y., Yuan, M., Varbanov, P.S., Klemeš, J.J. A method for simultaneous retrofit of heat exchanger networks and tower operations for an existing natural gas purification process. e-Prime - Advances in Electrical Engineering, Electronics and Energy, 2021, no. 1, p. 100019-100019. ISSN: 2772-6711.Detail
Wang, B., Varbanov, P.S., Klemeš, J.J. Heat Integration Incorporating Risk Assessment. 2021.Detail
Chin, H.H., Wang, B., Varbanov, P.S., Klemeš, J.J. Long-term investment planning for heat exchanger network retrofit. 2021.Detail
Wang, B., Varbanov, P.S., Klemeš, J.J. Heat Exchanger Networks Retrofit Considering Fouling. 2021.Detail
Li, W., Klemeš, J.J., Wang, Q., Zeng, M. Efficient thermal management strategy of Li-ion battery pack based on sorption heat storage. ENERGY CONVERSION AND MANAGEMENT, 2022, no. 256, p. 115383-115383. ISSN: 0196-8904.Detail
Wang, B., Arsenyeva, O., Zeng, M., Klemeš, J.J., Varbanov, P.S. An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design. Energy, 2022, no. 248, p. 123485-123485. ISSN: 0360-5442.Detail
Chin, H.H., Wang, B., Jia, X., Zeng, M., Freisleben, V., Varbanov, P.S., Klemeš, J.J. Integrated software suite for heat recovery networks and equipment design. Computers and Chemical Engineering, 2022, no. 161, p. 107742-107742. ISSN: 0098-1354.Detail
Wang, B., Zhang, Y., Zeng, M., Varbanov, P.S., Liang, Y., Klemeš, J.J. A simultaneous optimisation method for plant operating variables and heat exchanger network of a natural gas purification process. TBMCE 2021, Portorož, Slovenia: 2021.Detail
Zhang, Y., Wang, B., Liang, Y., Yuan, M., Klemeš, J.J. Simultaneously Retrofit of Heat Exchanger Networks and Towers for a Natural Gas Purification Plant. 24th Conference on Process Integration for Energy Saving and Pollution Reduction (PRES´21) , Brno, Czech Republic: 2021.Detail
Ding, Y., Klemeš, J.J., Zhao, P., Zeng, M., Wang, Q. Numerical study on 2-stage phase change heat sink for cooling of photovoltaic panel. Energy, 2022, no. 249, p. 123679-123679. ISSN: 0360-5442.Detail
Zeng, M., Klemeš, J.J., Wang, Q., Varbanov, P.S., Li, N., Wang, B., Guo, Z., Chin, H.H., Hemzal, M. Transmission Enhancement and Energy Optimised Integration of Heat Exchangers in Petrochemical Industry Waste Heat Utilisation (Bilateral Collaborative Project). 24th Conference on Process Integration for Energy Saving and Pollution Reduction (PRES´21) , Brno, Czech Republic: 2021.Detail
Wang, B., Chin, H.H., Jia, X., Zeng, M., Varbanov, P.S., Klemeš, J.J. SPIL-HX: A Software Package for Heat Integration and Equipment Design. The 5th Sustainable Process Integration Laboratory Scientific Conference, Brno, Czech Republic: 2021.Detail
Zhang, L., Klemeš, J.J., Zeng, M., Wang, Q. Dynamic study of the extraction ratio and interstage pressure ratio distribution in typical layouts of SCO2 Brayton cycle under temperature fluctuations. Applied Thermal Engineering, 2022, no. 212, p. 118553-118553. ISSN: 1359-4311.Detail
KLEMEŠ, J.; VARBANOV, P.; WANG, Q.; ZENG, M.; VUT v Brně, Xi'an Jiaotong University: Vertikální výměník tepla se spirálovitými přepážkami. 33729, užitný vzor. (2020)Detail
KLEMEŠ, J.; VARBANOV, P.; WANG, Q.; ZENG, M.; VUT v Brně, Xi'an Jiaotong University: Výměník tepla se spirálovitými přepážkami. 33550, užitný vzor. (2019)Detail
KLEMEŠ, J.; VARBANOV, P.; CHIN, H.; JIA, X.: SW modul3; SW-modul3: SW modul pro výpočet tepelného trubkového výměníku & termický oxidiseru Bude doplněno. VUT Brno, FSI. URL: https://www.vutbr.cz/vav/vysledky/detail/169649#vysledek-169649. (software)Detail
CHIN, H.; WANG, B.; VARBANOV, P.; KLEMEŠ, J.: SW modul 2; SW-modul2: Inovativní konstrukce zařízení. VUT Brno, FSI. URL: https://apollo.vutbr.cz/#client/QXBvbGxvIHRIcm1pbmFsIHNIcnZcgBjAG9yYXZ1dA==. (software)Detail
CHIN, H., VARBANOV, P.S.,XUEXIU, J., WANG, B., KLEMEŠ, J.J., GONI, F.A.: SW modul 1; SW-modul1: Zlepšení účinnosti výměníku tepla s pláštěm a trubkami. VUT Brno, FSI. URL: https://drive.google.com/drive/folders/1gu9ZxvcNqGat250H5reMF-xfiutznQFV. (software)Detail
KLEMEŠ, J.; VARBANOV, P.; CHIN, H.; JIA, X.: SW balíček; SW-balíček: SW balíček sestavený ze SW-modulů 1, 2 a 3 modul pro výpočet tepelných trubkových výměníků. VUT Brno, FSI. URL: https://www.vutbr.cz/vav/vysledky/detail/169649#vysledek-169649. (software)Detail