Course detail

Production Management 1

FP-Rrv1PAcad. year: 2011/2012

The aim of the course is to provide theoretic, operational and organizational and management categories, concepts, models and management techniques, terminology and methodology of incomes, transformation and output items of product process.
Production philosophy and the decision making process of production management. Strategic, tactical and supervisory production management. Process planning activities and their efficiency in relation to the quantity of manufactured products. A project of manufacturing system. Material inputs management system. Production capacity balance. Products (orders) lead time calculations. Smoothness of production process. Technical servicing of production. Tools management. Care for production base. Totally productive maintenance. Energy management. Materials handling. Supervisory production management. Elements and techniques that can be used during the implementation of an IS/IT supported production scheduling system. Implementation of a production management system - its economic implications.
The subject provides knowledge How to use linkages of engineering and production process for realization changes by acquiring of required outputs and efficiency in terms of strategy, tactics and surgery.

Language of instruction

Czech

Number of ECTS credits

5

Mode of study

Not applicable.

Learning outcomes of the course unit

Student will acquire knowledge of and skills with the data bases for production planning.Measuring the productivity and production costs. Productivity of production.Operating control of production. Production capacity balance.Calculations of projecting a production system.Technical–economic standards of consumption. Order progression.Components production working time. Working time of a complicated product.Technical servicing of production. Tools management. Care for production base. Totally productive maintenance. Energy management, production logistics.IT/ICT scheduling supported production process.

Prerequisites

Student is expected to have the following knowledge and skills when he/she begins in course of Production Management: basic economic approaches (macroeconomics indicators, market characteristics – demand, supply, costs curves etc.). Students have to be familiar with the economy of company and specific mathematic discipline, i.e. Decision-making.Students are expected to have the knowledge acquired within the bachelors study programme in the area of production planning in specific manufacture sector (working out technical documentation - project, construction and, technology of a new or innovated product).

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching methods depend on the type of course unit as specified in the article 7 of BUT Rules for Studies and Examinations.

Assesment methods and criteria linked to learning outcomes

Course-unit credit is awarded on condition of having attended all required seminars, seminars in a computer lab and excursion in an industrial enterprise. The exam has a written and an oral part. Written exam consists of solutions of exercises and the theory. The exam is 50 minutes long.Oral exam verifies the mark given for the written part and makes the final grade more accurate.For awarding grade E it is necessary to process examples up to the numerical formulation and prove minimum knowledge of theory - e.g. additional tasks related to the theoretical approaches answered orally.

Course curriculum

Fundamentals and goals of production process. Production status in the company management.
Case study setting. Data base of manufacturing preparation.
Strategic, tactical and supervisory production processes
Measuring of manufacturing and production costs. Productivity of manufacturing process.
Tactical and Operative production management. Material inputs management system -
Preparation of production process - production batch. Order progression - order acceptance.
Planning of production capacity.
Operative management - excursion in production firm.
Project manufacturing system (production base, staff, material flows).
Production batch calculation.
Production capacity. Planning calculation of manufacturing system.
Material inputs management system.
Technological preparation of manufacturing data files.
Products (orders) and complicated products lead time.
Material technological and consumption rates.
First part case study consultation.
Components production lead time.
Stock control and MRP calculation.
Smoothness of production process.
Technical servicing of manufacturing.
System of care for production base. Totally productive maintenance.
Planning of production capacity. Production scheduling.
Energy management. Manipulating with material.
Operative planning, operative evidence of manufacturing.
Case study -Production planning maintenance.
PPS and APS systems
Case study - Presentation.Course - unit credit.

Work placements

Not applicable.

Aims

The main objective of the course is to provide students with basic knowledge and skills necessary for production process management in relation to the development trends in the field of production management in the world and global manufacturing. Students will master the latest techniques and methodology of projecting, planning and controlling of production systems under control. They will learn how to make decisions about the manufacturing programme and securing of resources, how to the realize production process with respect to material and capability resources, time smoothness and economic efficiency, as well as performances of production processes, production systems and production results

Specification of controlled education, way of implementation and compensation for absences

Attendance is required and checked by the tutor especially at seminars in a computer lab and at excursion. Absence from seminars in a computer lab has to be compensated for by attending a special term of seminar in a computer lab. Absence from excursion may be compensated for via working out a written report of the excursion in another manufacturing company in size of 6 pages.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

DILWORTH,J.B. Productin and operations Management. New York McGraw-Hill 1993, s.742, ISBN 0-07-016987-X (EN)
MAŠÍN,J.,VYTLAČIL,M. Cesty k vyšší produktivitě. 1.vyd. Liberec IPI 1996, 254s. ISBN 80-902235-0-8 (CS)

Recommended reading

JUROVÁ,M. Evropská unie odvětví a infrastruktura. 1.vyd. Brno, Computer Press 1999, 115s. ISBN 80-7226-219-x (CS)
KAVAN,M. Výrobní a provozní management. 1.vyd. Praha Grada Publishing 2002,424s. ISBN 80-247-0199-5 (CS)

Classification of course in study plans

  • Programme MGR Master's

    branch MGR-ŘEP , 2 year of study, winter semester, compulsory

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Syllabus

Fundamentals and objectives of production management. Production status in company management.
Strategic, tactical and supervisory management in production process. Resources (material inputs) providing of production process.
Preparation of manufacturing – production batch, goods in process norm.
Planning of production capacity.
Projecting of manufacturing system (production base, staff, material flows). Material inputs assuring.
Working time of product (commission) and complicated product too.
Provision of continuousness of production process. . Technical service of manufacturing.
Care about production base. Totally productive maintenance, production modules.
Energy management. Manipulating with material. Tools management.
Operative planning, operative evidence of manufacturing.
Production planning and Advance planning systems (PPS and APS).

Computer-assisted exercise

26 hod., compulsory

Teacher / Lecturer

Syllabus

Case study setting. Data base of manufacturing preparation.
Measuring of manufacturing and production costs. Productivity of manufacturing process.
Order progression – order acceptance.
Operative management - excursion in production firm.
Production batch calculation.
Production capacity. Planning calculation of manufacturing system.
Technological preparation of manufacturing data files.
Material technological and consumption rates. First part case study consultation.
Stock control and MRP calculation.
Planning of production capacity. Production scheduling.
Energy management. Manipulating with material.
Tools management.
Case study –Production planning maintenance.
Case study - Presentation.