Course detail

Special Welding Technology

FSI-HSV-KAcad. year: 2015/2016

The special methods of fusion welding. The course deals with the technology of welding by high-power sources such as plasma, electron-beam and laser applications. It familiarises students with technological methods of thermal spraying and their industrial application. Special welding methods, stud welding. The special methods of pressure welding. Friction welding, explosion welding and diffusion welding. Welded structures and introduction to the quality assurance of welded structures by EN. Tasks and responsibility of the welding personnel according to the ČSN and EU standards.

Language of instruction

Czech

Number of ECTS credits

7

Mode of study

Not applicable.

Guarantor

doc. RNDr. Libor Mrňa, Ph.D.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

Students will acquire knowledge of unconventional types of modern welding technologies, and will be able to apply these technologies to particular examples of special welding. They will be able to independently and creatively work on a welding procedure.

Prerequisites

Students are expected to be familiar with the fundamentals of fusion and pressure welding technology, as well as with science of materials.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Course-unit credit is awarded on condition of having delivered written reports from exercises, and worked out the assigned reports during the semester. Examination: the exam has a written and an oral part and tests student´s knowledge acquired in the lectures and exercises.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The main objective of the course is to provide students with the theoretical foundations and methodology necessary for solving technologies of problems relating to the application of special welding technologies. Students will acquire knowledge necessary for a complex solution of special welding technology application.

Specification of controlled education, way of implementation and compensation for absences

Attendance at exercises is compulsory. Absence may be compensated for by the agreement with the teacher who can set a special programme to be worked out.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

1. Kolektiv autorů. ASM Handbook. Welding, Brazing and Soldering. Vol 6. 6.vyd. ASM International. 2003. 1300 s. ISBN 0-87170-382-3
1. TURŇA, M. Špeciálne metódy zvárania. 1.vyd. Bratislava: Alfa. 1989. 384 s. ISBN 80-05-00097-9
2. Kolektiv autorů. Technologie svařování a zařízení. 1.vyd. Ostrava: Zeross. 2001. 396 s. ISBN 80-85771-81-0

Recommended reading

Dubenský,J.: Speciální technologie, , 0
Turňa,M.: Špec.metody zvárania, , 0
Žák,J.,Novák,M.: Teorie svařování, , 0

Classification of course in study plans

  • Programme N2301-2 Master's

    branch M-STG , 2 year of study, winter semester, compulsory-optional

Type of course unit

 

Guided consultation

9 hod., optionally

Teacher / Lecturer

doc. RNDr. Libor Mrňa, Ph.D.

Syllabus

1. Significance, advantages, and disadvantages of special welding methods
2. Plasma welding, technical application, plasma - MIG
3. Electron beam welding, technical application
4. Laser welding, technical application
5. Thermal spraying technology
6. Stud welding
7. Plastics welding
8. Steel construction welding
9. Standard EN 719 and 729
10. ČSN EN 1011-2, Arc welding of ferrite steels
11. ČSN EN ISO 6520-1, Classification of geometric imperfections in metallic materials
12. Welding procedure specification - WPS
13. Directives governing the quality levels for imperfections. Certifications, inspections.

Laboratory exercise

9 hod., compulsory

Teacher / Lecturer

doc. RNDr. Libor Mrňa, Ph.D.

Syllabus

1. Analysis of details concerning the topics of diploma theses.
2. Practical realisation of thermal spraying technology
3. Excursion in a workplace with plasma welding and cutting
4. Calculations with welding electron beam and laser
5. Excursion in a thermal spraying workplace
6. Excursion in a manufacture Siemens - production of a steam turbine
7. Standards ČSN applicable to welding constructions
8. Categories of higher welding personnel (WE,WT and WS)
9. Analysis of EN 719,729
10. Calculations according to ČSN EN 1011-2, Arc welding of ferrite steels
11. Practising with the use of ČSN EN ISO 6520-1, Classification of geometric imperfections in metallic materials
12. Practising of generation of welding proceeding
13. Course-unit credits awarding.