Course detail
Industrial Automation
FEKT-BPPAAcad. year: 2016/2017
Means of automation, overview of process instrumentation and standardized device interfaces, actuators. Controller and operator level of control. Manufacturing execution systems. Overview of industrial communications, industrial buses and networks. Industrial Ethernet. Real-time systems.
Language of instruction
Czech
Number of ECTS credits
6
Mode of study
Not applicable.
Guarantor
Learning outcomes of the course unit
Student is able to:
- Divide and describe the function of automation devices in an automation system
- Describe the structure of servo, stepper motors
- Divide and characterize pneumatic actuators, including control valves
- Describe the reference model ISO / OSI and its layers
- List the basic fieldbus
- Describe the CAN communication
- Identify the basic characteristics of Foundation Fieldbus and PROFIBUS
- Define the advantages and disadvantages of industrial Ethernet
- Identify the basic properties of PROFINET and Ethernet / IP
- List the characteristics of real time operating system
- Define concepts deadline, timeliness, task, thread, a process deadlock
- Know the basic parameters for radio communication
- List and describe standards derived from IEEE 802.15.4
- Divide and describe the function of automation devices in an automation system
- Describe the structure of servo, stepper motors
- Divide and characterize pneumatic actuators, including control valves
- Describe the reference model ISO / OSI and its layers
- List the basic fieldbus
- Describe the CAN communication
- Identify the basic characteristics of Foundation Fieldbus and PROFIBUS
- Define the advantages and disadvantages of industrial Ethernet
- Identify the basic properties of PROFINET and Ethernet / IP
- List the characteristics of real time operating system
- Define concepts deadline, timeliness, task, thread, a process deadlock
- Know the basic parameters for radio communication
- List and describe standards derived from IEEE 802.15.4
Prerequisites
The knowledge of the lecture "Programmable logic controllers".
Co-requisites
Not applicable.
Planned learning activities and teaching methods
Techning methods include lectures and practical laboratories. Students have to write a single project during the course.
Assesment methods and criteria linked to learning outcomes
30 points from laboratories
70 points from examination
For credit:
submit protocol
minimum 15 points from labs
For exemination:
minimum 35 points from 70 accessable
70 points from examination
For credit:
submit protocol
minimum 15 points from labs
For exemination:
minimum 35 points from 70 accessable
Course curriculum
Industrial automation introduction
Process instrumentation
Standardized interfaces
Actuators based on hydraulics and pneumatics
Control systems
Operator level control
Manufacturing execution systems
Introduction into industrial communication system
Industrial communications I
Industrial communications I
Industrial Ethernet
Real-time control I
Real-time control II
Laboratory training
1. týden: Úvodní hodina
2. týden :Úvod do ControlWebu
3. týden: Úvod do TIA portálu
4. týden komunikace s PLC a ControlWebem přes Ethernet (Client/Server)
5.-12.týden: Projekt - řízení, vizualizace portálového jeřábu.
13.týden: Odevzdání projektu.
week 1. - Introduction
week 2. - Getting started with the ControlWeb system
week 3. - Getting started with the TIA Portal
week 4. - Communication programing - Client/Server.
week 5.-12. - Individual project - Control of portal crane mechanical model with ControlWeb and PLC
week 13. - Evaluation of the project
Process instrumentation
Standardized interfaces
Actuators based on hydraulics and pneumatics
Control systems
Operator level control
Manufacturing execution systems
Introduction into industrial communication system
Industrial communications I
Industrial communications I
Industrial Ethernet
Real-time control I
Real-time control II
Laboratory training
1. týden: Úvodní hodina
2. týden :Úvod do ControlWebu
3. týden: Úvod do TIA portálu
4. týden komunikace s PLC a ControlWebem přes Ethernet (Client/Server)
5.-12.týden: Projekt - řízení, vizualizace portálového jeřábu.
13.týden: Odevzdání projektu.
week 1. - Introduction
week 2. - Getting started with the ControlWeb system
week 3. - Getting started with the TIA Portal
week 4. - Communication programing - Client/Server.
week 5.-12. - Individual project - Control of portal crane mechanical model with ControlWeb and PLC
week 13. - Evaluation of the project
Work placements
Not applicable.
Aims
The course is prepared to give the students a complete overview of the automation, inluding process instrumentation, controllers, SCADA systems. Students should gain knowledge in the area of industrial communication busses and real-time control.
Specification of controlled education, way of implementation and compensation for absences
Lab works, project.
Recommended optional programme components
Not applicable.
Prerequisites and corequisites
- recommended prerequisite
Programmable Logic Controllers - recommended prerequisite
Practical Programming in C++
Basic literature
Lendryová L.- Pavelek M.: Návrh procesních systémů, Ostrava, 1996 (CS)
Zezulka F., Fiedler P., Bradáč Z.: Prostředky průmyslové automatizace, elektronické texty (CS)
Zezulka F., Hynčica O.: Průmyslový Ethernet - Automa 2007/8, separáty (CS)
Zezulka F.: Prostředky průmyslové automatizace. VUTIUM, 2004 (CS)
Zezulka F., Fiedler P., Bradáč Z.: Prostředky průmyslové automatizace, elektronické texty (CS)
Zezulka F., Hynčica O.: Průmyslový Ethernet - Automa 2007/8, separáty (CS)
Zezulka F.: Prostředky průmyslové automatizace. VUTIUM, 2004 (CS)
Recommended reading
Not applicable.
Classification of course in study plans
Type of course unit
Lecture
26 hod., optionally
Teacher / Lecturer
Syllabus
Introduction into means of automation. Process instrumentation.
Action members, DC and AC drives.
Counters, timers, industrial controllers.
Programmable logic controllers, basic properties, overview on PLCs, function. Software and programming languages of PLC. Hardware architecture of PLCs.
Programming of PLC. IEC 1131-3 Standard and examples.
Distributed control systems. Architecture of DCS, HW of the first control level, operator level, interface to supervisory systems.
Introduction into LANs. Model ISO/OSI. Physical layer.
Link layer. Synchronization, modulation, coding of signal.
Higher layer of the model, function and services. Industrial communication busses. Model of serial industrial bus.
Overview on industrial busses. Case solutions. Sensor bus.
Examples of byte communication systems. Protocol CAN and DeviceNet.
Foundation Fieldbus.
Control by PC (Soft control).
Industrial Ethernet.
Action members, DC and AC drives.
Counters, timers, industrial controllers.
Programmable logic controllers, basic properties, overview on PLCs, function. Software and programming languages of PLC. Hardware architecture of PLCs.
Programming of PLC. IEC 1131-3 Standard and examples.
Distributed control systems. Architecture of DCS, HW of the first control level, operator level, interface to supervisory systems.
Introduction into LANs. Model ISO/OSI. Physical layer.
Link layer. Synchronization, modulation, coding of signal.
Higher layer of the model, function and services. Industrial communication busses. Model of serial industrial bus.
Overview on industrial busses. Case solutions. Sensor bus.
Examples of byte communication systems. Protocol CAN and DeviceNet.
Foundation Fieldbus.
Control by PC (Soft control).
Industrial Ethernet.
Laboratory exercise
30 hod., compulsory
Teacher / Lecturer
Syllabus
week 1.-3. : Introduction to TCP/IP communication- example - TCP/IP client,TCP/IP server.
week 4. : Introduction to PLC Siemens programming
week 5.-6. : getting started with system ControlWeb
week 7.-12.: Individual project solution - Control of portal crane with ControlWeb.
week 13.: Evaluation of the project
week 4. : Introduction to PLC Siemens programming
week 5.-6. : getting started with system ControlWeb
week 7.-12.: Individual project solution - Control of portal crane with ControlWeb.
week 13.: Evaluation of the project