Course detail

Special Technology of Production

FSI-ESV-KAcad. year: 2016/2017

The course deals with machining technology - formation of chips, machineability of materials, evaluation of cutting lubricants, possibilities of evaluation of cutting process, application of special tool systems in technological practise.
The course focuses also on possibilities of metal forming ( cutting, bending, deep drawing, spinning, special methods ), methods of material separating, methods of solid forming ( coining, extrusion, forging). All technologies include the whole technological processes and evaluation of formed materials.

Language of instruction

Czech

Number of ECTS credits

5

Mode of study

Not applicable.

Guarantor

prof. Ing. Radko Samek, CSc.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

Students will acquire the skills in designing an optimum technological process for particular component including evaluation of technological shape of parts.

Prerequisites

Basic knowledge of manufacturing technology - production of steel and its treatment, kinds of materials. Basic information about common used technology of machinning, forming, welding and casting.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Course-unit credit is awwarded on condition of having attended the exercises worked out assigned projects during semester.
The exam has a written and oral part and tests the knowledge acquired injectures and exercises.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The aim is for students to learn the base ways of designing the technological processes for machinning or forming operations. including the evaluation of material of parts and of tools as well as for tools.

Specification of controlled education, way of implementation and compensation for absences

Attendance at exercises is necessary. Missed lessons may be compensated for via a make-up tasks by arrangement with the teacher.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6. (CS)
Haller, H.W.: Handbuch des Schmiedens, Carl Hanser Verlag, 1971 (EN)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
Iliescu, C.: Cold Pressing Technology,Elsevier, 1990 (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)
Shaw, C.H.: Metal Cutting Principles (EN)

Recommended reading

AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6. (CS)
CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0. (EN)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0. (CS)
KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8. (CS)
Novotný,K., Macháček,Z.: Speciální technologie I - tváření, , 0 (CS)
PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8. (CS)

Classification of course in study plans

  • Programme B3S-K Bachelor's

    branch B-STG , 3 year of study, winter semester, compulsory

Type of course unit

 

Guided consultation

13 hod., optionally

Teacher / Lecturer

Ing. Ladislav Žák, Ph.D.
Ing. Oskar Zemčík, Ph.D.

Syllabus

1. Machineability of metal materials
2. Materials and their wear
3. Economy of machinning
4. Lathe turning of in or out surfaces
5. Making of threads, milling, drilling, grinding, cooling liquids
6. Making of holes with special shape
7. Cutting of material - sheet metal, bars, tubes, profiles
8. Cutting tools - punching
9. Technology of bending and deep drawing
10. Technology of direct and back extrusion
11. Forging - using of hammers and forging presses
12. Using of material for various technologies
13. Evaluation of technological ability of parts

Laboratory exercise

9 hod., compulsory

Teacher / Lecturer

Ing. Ladislav Žák, Ph.D.
Ing. Oskar Zemčík, Ph.D.

Syllabus

1. Choice of cutting conditions
2. Producing of shaft flange part
3. Laboratory methods of the loading of tool, the cutting resistance
4. Technologic-economical parameters of milling
5. Optimization of cutting conditions for machining
6. Steps for production of complex shapes
7. - 8. Working out the technological steps for punching for given part
9.- 10. Working out of technological steps for bending and deep drawing
11. Working out of technological steps for extrusion
12. Working out of technological steps for forging piece
13. Tools for cutting of forging pieces