Course detail

Aircraft Manufacture II

FSI-OT2-AAcad. year: 2019/2020

Principles of special technological methods used in aircraft manufacture. Welding, brazing, adhesive bonding. Metallurgy and investment casting of aircraft materials. Machinability of aircraft materials and machining of typical aircraft parts. Orientation and forming of plexiglass. Aditive manufacturing. Surface treatment. Technological standpoints in aircraft design, manufacture set-up and aircraft assembly. Repair techniques.

Language of instruction

English

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

doc. Ing. Josef Klement, CSc.

Department

Institute of Aerospace Engineering (LÚ)

Offered to foreign students

Of all faculties

Learning outcomes of the course unit

Students obtain knowledge necessary for evaluation of technological methods, design from technology point of view and for technology planning of joining, casting, machining, plexiglass forming, surface treatment and assembly.

Prerequisites

Basic knowledge of the structure, phase transformations and properties of metal structural materials. Basic technological principles and methods of materials processing - welding, brazing, casting, machining.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Attendance at seminars and completing all papers is necessary for the course unit credit award. Final oral examination consists of two parts: 1. A practical task 2.Two theoretical questions

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The objective of the course Aircraft Manufacture II is to inform of special technology methods used in advanced aircraft structures in the scope necessary for aircraft designers.

Specification of controlled education, way of implementation and compensation for absences

Attendance at seminars is compulsory. In the case of legitimate absence, student are required to work out an alternative individual assignment. Continuous checking is done during seminars.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Abibov.A.L.: Technologija samoletostrojenija, , 0
ASM Handbook Vol. 16 Machining
ASM Handbook Vol. 5 Surface Engineering
ASM Handbook Vol.06 Welding, Brazing and Soldering
ASM Handbook Vol.15 Casting
DIN-DVS-Taschenbuch 215: Schweisstechnik in Luft- und Raumfahrt, Beuth.DVS-Verlag, 1998
Dosoudil S.: Projektování a řízení letecké výroby, VUT Brno, 1991
F.C.Campbell: Manufacturing Technology for Aerospace Structural Materials. Elsevier, 2006. ISBN-13: 978-1-85-617495-4.
Lee,L.-H.: Adhesive bonding, Plenum Press, New York and London, 1991
Peterka, J. Lepení konstrukčních materiálů ve strojírenství, SNTL, Praha 1980

Recommended reading

Flaška,M.-Růžička,A.-Štekner,B.: Speciální letecké technologie, , 0
Killing, R.: Welding processes and thermal cutting, Düsseldorf 2005, ISBN 3-87155-790-0
Lieng-Huang Lee: Adhesive bonding, Plenum Press, New York, 1991, ISBN 0-306-43471-7
Žák,J.-Samek,R.-Bumbálek,B.: Speciální letecké technologie I, , 0

Classification of course in study plans

  • Programme M2I-A Master's

    branch M-STL , 2 year of study, winter semester, compulsory

  • Programme M2I-Z Master's

    branch M-STI , 1 year of study, winter semester, recommended course

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

doc. Ing. Josef Klement, CSc.

Syllabus

1. Adhesive bonding
2. Resistance welding, diffusion welding, friction stir welding
3. Fusion welding and brazing of aircraft structures
4. High temperature brazing
5. Machinability of aircraft materials
6. Machining of typical aircraft structural components
7. Metallurgy and manufacture of advanced casting
8. Aditive technologies in aircraft manufacture
9. Plexiglass - properties, forming, machining
10.Mechanical and chemical surface treatment, anodizing
11.Chemical and physical vapour deposition, painting
12.Aeroplane assembly
13.Repair techniques

Exercise

11 hod., compulsory

Teacher / Lecturer

Ing. Tomáš Katrňák

Syllabus

1. Properties of adhesive bonded joint
2. Design of bonded joint
3. Parameters of aluminium resistance spot welding
4. Machinability of aircraft materials
5. Chemical milling
6. Casting design from technological point of view
7. Shot peening parameters
8. Parameters of anodizing
9. Sub-assembly technique
10. Technological causes of aeroplane parts failures
11. Structure repair technique

Laboratory exercise

2 hod., compulsory

Teacher / Lecturer

doc. Ing. Josef Klement, CSc.

Syllabus

12.Properties of adhesive bonded joint
13.Properties of painting system