Course detail

Tool Jigs and Fixtures for Machining

FSI-HUPAcad. year: 2021/2022

The course is focused on the fundamentals of designing of cutting tools, jigs and fixtures for machining. It describes individual projection systems for tool design, as well as procedures applied for designing of operational fixtures in compliance with the proposed technology. The students will acquaint with individual types of cutting materials and their use for designing of tools.

Language of instruction

Czech

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

Ing. Oskar Zemčík, Ph.D.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

The use of 2D/3D CAD programmes for designing of tools and fixtures for machining.

Prerequisites

Basic knowledge of construction with CAD applications, producing of technical drawings, knowledge of technical materials and their heat treatment, secondary school mathematics, basic knowledge of machining technology and methods of machining. Generating of technological processes.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Course-unit credit requirements:
Participation in the exercises.
Include delivery of two programmes: designing a dimensional tool and fixture for the given component with the use of CAD application.
The examination:
Consists of a written (test or written exam) and oral part.
The teacher may in justified cases set a special condition.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The aim of the course is to familiarise students with the fundamentals of designing the basic cutting tools and fixtures for machining. They will learn and manage designing tools in basic projection systems with the use of computer technology. Designing of operational fixtures in compliance with the proposed technology. They will get acquainted with individual types of cutting materials and their use for designing of tools in the given machining technology.

Specification of controlled education, way of implementation and compensation for absences

Participation in the exercises 100%, excused absence max. 10%. If the student exceeds the limit of absences, the director of the institute may permit individual compensatory assignments. Missed lessons may be in well-founded cases compensated in the given week with other groups.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Firemní podklady Sandvik-Coromant, SECO, Pramet, Iscar, FETTE, apod. (CS)
CHLADIL, Josef. Přípravky a nástroje. Část 2., Obrábění. 3. vyd. Brno: Vysoké učení technické, 1992. Učební texty vysokých škol. Dostupné také z: http://www.digitalniknihovna.cz/mzk/uuid/uuid:bbab0230-6464-11e2-9d9f-005056827e52 (CS)
CHVÁLA, Břetislav a Josef VOTAVA. Přípravky: celostátní vysokoškolská učebnice pro strojní fakulty vysokých škol technických. Praha: Státní nakladatelství technické literatury, 1988. (CS)
NEE JOHN G. Fundamentals of Tool Design (6th Edition). Society of Manufacturing Engineers (SME), 2010. ISBN 9780872638679. (EN)
SCHMIDT, Eduard. Příručka řezných nástrojů. 2., doplněné vydání. Praha: Státní nakladatelství technické literatury, 1974. Řada strojírenské literatury. Dostupné také z: http://www.digitalniknihovna.cz/mzk/uuid/uuid:43b6e010-8709-11e2-b238-005056827e52 (CS)
Zemčík,O. Nástroje a přípravky pro obrábění. Brno Akademické nakladatelství CERM s.r.o. 2003. 192s. ISBN 80-214-2336-6 (CS)

Recommended reading

Fundamentals of Tool Design, Dearborn: Society of Manufacturing Engineers, 2010. ISBN 978-0-87263-867-9 (EN)
CHVÁLA, Břetislav a Antonín ŘEZÁČ. Přípravky a zařízení pro zkrácení vedlejších časů ve výrobě. Praha: Státní nakladatelství technické literatury, 1964. (CS)
PILC, Jozef, Milan PODKONICKÝ a Ján SALAJ. Prípravky a nástroje: (návody na cvičenia). Praha: Nakladatelství dopravy a spojů, 1990. Učebné texty vysokých škôl. (SK)
Zemčík,O. Nástroje a přípravky pro obrábění. Brno Akademické nakladatelství CERM s.r.o.2003. ISBN 80-214-1336-6 (CS)
Zemčík,O.Nástroje a přípravky pro obrábění. (přílohy), internet ÚST (kst2.fme.vutbr.cz/obrabeni/publikace( (52MB) (CS)

Classification of course in study plans

  • Programme N-STG-P Master's

    specialization STG , 1 year of study, summer semester, compulsory-optional

Type of course unit

 

Lecture

39 hod., optionally

Teacher / Lecturer

Ing. Oskar Zemčík, Ph.D.

Syllabus

- Characteristics of cutting tools, economic efficiency of cutting tools, fundamentals of designing cutter bits.
- Coordinate system in designing cutting tools, projection planes, bit geometry, bit diagrams of a cutting tool.
- Materials used for manufacturing of cutting tools, treatment, economic efficiency of the use, grinding materials.
- Cutting tools used in individual machining technologies
- Fixtures in the engineering production, importance, classification, use, impact on the productivity and costs ; economic efficiency.
- Principles of designing fixtures for machining, used materials, requirements for individual elements of the fixtures.
- Setting of a worked component ; setting elements. Fastening of the component ; fastening elements. Basic conditions for setting and fastening of the component.
- Fixture for individual basic types of machining technologies. Basic calculation of fastening forces. Mechanisation of the fastening.

Laboratory exercise

39 hod., compulsory

Teacher / Lecturer

Ing. Jan Otoupalík, Ph.D.
Ing. Oskar Zemčík, Ph.D.
Ing. Milan Kalivoda

Syllabus

- Designing of a dimensional cutting tool according to the individual assignment (drills, reamer drills, reamers, countersinks, milling cutters, taps, thread cutting dies, etc.)
The structural design according to the Czech standard ČSN, with the use of computer technology.
- Design and construction of a simple operational fixture for a component and machining technology according to the individual assignment. (Operational fixture – drilling, milling, lathe, etc.)
The structural design of a system of the given operational fixture with the use of computer technology.