Course detail

Processes, Jigs and Tools in Forming Technology

FSI-HNA-KAcad. year: 2021/2022

Technological preparation of production as an integral component of the technological process of forming. The course deals with the following topics: Types of forming tools - simple tools, follow-tools, combined tools, compound tools. Also dealtwith is design of tools for cutting, punching, blanking, bending, deep drawing, extrusion, forging. The course focuses also on design of tool elements including technological and design computations, materials for tools.

Language of instruction

Czech

Number of ECTS credits

6

Mode of study

Not applicable.

Guarantor

doc. Ing. Zdeněk Lidmila, CSc.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

The ability to analyse forming process, adaptability for given conditions of technological preparation of production of forming parts in practice. Students will acquire knowledge of the tool design as well as skills necessary for proposing a concept of a tool for various forming technologies including application of design parameters

Prerequisites

Knowledge of forming technology. Knowledge of engineering drawing, rules for fitting, types of materials used for tools. Knowledge of stress analysis and technological steps.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Course unit credit requirements:
-participation in the exercises,
-delivery of assigned papers.
The exam will be written and oral.


Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The aim of the course is to familiarise students with the methodology of the technological planning of the production of engineering components, designing of the production procedure and analysis of respective relations in the technology of the engineering components production.
The aim is for students to master the rules for design of forming tools for various technologies including checking calculation and design of material

Specification of controlled education, way of implementation and compensation for absences

Attendance in lectures is recommended.
Attendance in exercises is compulsory.
Missed lessons will be compensated in alternative exercises by arrangement with the teacher.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Kotouč a kol.: Tvářecí nástroje , ČVUT Praha, 1993
Novotný, K.: Tvářecí nástroje, skripta VUT Brno, 1992
SCHULER: Handbuch der Umformtechnik, Springer, 1996

Recommended reading

Kotouč a kol.: Tvářecí nástroje, ČVUT Praha, 1993
Novotný,K.: Tvářecí nástroje, skripta VUT Brno, 1992
SCHULER: Handbuch der Umformtechnik, vydal Springer 1996

Classification of course in study plans

  • Programme B3S-K Bachelor's

    branch B-STG , 3 year of study, winter semester, compulsory

Type of course unit

 

Guided consultation

43 hod., optionally

Teacher / Lecturer

doc. Ing. Zdeněk Lidmila, CSc.

Syllabus

- Technological procedure of the production of semi-products and products by steel-metal stamping.
- Technological procedure of the production of components by metal-sheet stamping.
- Technological procedure of the production of extrusion.
- Forgings production by hammer forging and stamping.
- Technological procedure of heat treatment.
- Kinds of forming tools, steps of their design.
- Tools for cutting and punching - parameters.
- Tools for bending and deep drawing.
- Tools for direct and back extrusion.
- Tools for hot forming - dies for hammers and presses.
- Tools for forging on horizontal forging presses.
- Tools for cutting of forging pieces
- Tools materials.

Laboratory exercise

9 hod., compulsory

Teacher / Lecturer

Ing. Ladislav Žák, Ph.D.

Syllabus

- Technological processing in bending.
- Technological processing in deep drawing.
- Technological processing in extrusion.
- Technological processing in die forgings.
- Design of tool for bending, deep drawing according to the given component.
- Design of die for forging - hammer or forging press.

Guided consultation in combined form of studies

13 hod., compulsory

Teacher / Lecturer

Ing. Ladislav Žák, Ph.D.

Syllabus

- Technological procedure of the production of semi-products and products by steel-metal stamping.
- Technological procedure of the production of components by metal-sheet stamping.
- Technological procedure of the production of extrusion.
- Forgings production by hammer forging and stamping.
- Technological procedure of heat treatment.
- Kinds of forming tools, steps of their design.
- Tools for cutting and punching - parameters.
- Tools for bending and deep drawing.
- Tools for direct and back extrusion.
- Tools for hot forming - dies for hammers and presses.
- Tools for forging on horizontal forging presses.
- Tools for cutting of forging pieces
- Tools materials.