Course detail

Test Code for Machine Tools

FSI-GTS-KAcad. year: 2021/2022

Content of the course is a theoretical and practical knowledge in the field of measurement of geometric accuracy of machine tools. The course will be used in measuring instruments type Ballbar-Renishaw, laser interferometer-Renishaw, Laser Tracer - Etalon, etc.

Language of instruction

Czech

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

doc. Ing., Dipl.-Ing Michal Holub, Ph.D.

Department

Institute of Production Machines, Systems and Robotics (ÚVSSR)

Learning outcomes of the course unit

The output of the theoretical knowledge of geometric accuracy measurement machine tool according to applicable standards ISO 230-2, ISO 230-4, ISO 230-6, VDI/DGQ 3441 and the implementation of measurement with the measuring devices.

Prerequisites

Basic knowledge of the structure of machine tools and knowledge in the field of metrology, mathematics and physics.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work. According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.

Assesment methods and criteria linked to learning outcomes

The course is taught through lectures and consultations. The exercise is completed by the credit where credit is subject to submission protocols with the measurements, with a total possible number of 20bodů. The test consists of a written test, and this test is 80 points. The final evaluation of the course is done by adding the points of the tutorial and examination and is given according to the ECTS scale.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The aim of the course is to introduce the methods of measurement of machine according to applicable standards ISO 230-XX (VDI DGQ 3441). Students will gain an overview of the current issue of measurement of machine tools in the Czech Republic and the world.

Specification of controlled education, way of implementation and compensation for absences

Lesson is monitored in terms of participation exercises (requires 100% participation).

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Bauer. (1997). Zásady zkoušek obráběcích strojů- Část 1: Geometrická a pracovní přesnost strojů pracujících bez zatížení nebo za dokončovacích podmínek obrábění. ČSN ISO 230-1 (p. 91). Praha.
Bauer. (1997). Zásady zkoušek obráběcích strojů- Část 4: Zkoušky kruhové interpolace u číslicově řízených obráběcích storjů (p. 19). Praha.
Bauer. (1999). Zásady zkoušek obráběcích strojů- Část 2: Stanovení přesnosti a opakovatelnosti nastavení polohy v číslicově řízených osách (p. 17). Praha.
J. Tlustý, Manufacturing processes and equipment. Prentice-Hall, Inc., 1999, p. 928.
Kočí. (2003). Zásady zkoušek obráběcích strojů- Část 6: Určení přesnosti nastavení polohy na diagonálách tělesa a stěn (p. 11). Praha.
Marek J, Novotný L, Smolík J, Blecha P, Březina T, Mrkvica I, Sulitka M, et al. (2010). Konstrukce CNC obráběcích strojů (MM Speciál., p. 420). Praha: MM publishing, s.r. o.
Weck, M., & Brecher, C. (2006). Werkzeugmaschinen- Messtechnische untersuchung und Beurteilung. dynamische Stabilitaet (7th ed., p. 469). Berlin: Springer.

Recommended reading

Bauer. (1997). Zásady zkoušek obráběcích strojů- Část 1: Geometrická a pracovní přesnost strojů pracujících bez zatížení nebo za dokončovacích podmínek obrábění. ČSN ISO 230-1 (p. 91). Praha.
Bauer. (1997). Zásady zkoušek obráběcích strojů- Část 4: Zkoušky kruhové interpolace u číslicově řízených obráběcích storjů (p. 19). Praha.
Bauer. (1999). Zásady zkoušek obráběcích strojů- Část 2: Stanovení přesnosti a opakovatelnosti nastavení polohy v číslicově řízených osách (p. 17). Praha.
J. Tlustý, Manufacturing processes and equipment. Prentice-Hall, Inc., 1999, p. 928.
Kočí. (2003). Zásady zkoušek obráběcích strojů- Část 6: Určení přesnosti nastavení polohy na diagonálách tělesa a stěn (p. 11). Praha.
Marek J, Novotný L, Smolík J, Blecha P, Březina T, Mrkvica I, Sulitka M, et al. (2010). Konstrukce CNC obráběcích strojů (MM Speciál., p. 420). Praha: MM publishing, s.r. o.
Weck, M., & Brecher, C. (2006). Werkzeugmaschinen- Messtechnische untersuchung und Beurteilung. dynamische Stabilitaet (7th ed., p. 469). Berlin: Springer.

Classification of course in study plans

  • Programme N-VSR-K Master's 2 year of study, winter semester, compulsory-optional

Type of course unit

 

Guided consultation in combined form of studies

4 hod., compulsory

Teacher / Lecturer

doc. Ing., Dipl.-Ing Michal Holub, Ph.D.

Syllabus

(2hour 1x14day)

1. The basic requirements for the accuracy of machine tools
2. A overview of measurement requirements according to ISO and VDI / DGQ 3441
3. Principles of modern measuring devices for measuring geometric accuracy of CNC machine tools
4. Test code for machine tools - part 1: Geometric accuracy of machines operatring under no-load or finoishing coditions
5. Test code for machine tools - part 2: Determination of accuracy and repeatibility of positioning numerically controlled axesaccording to ISO 230-2 a ISO 230-6
6. Circular tests for numerically controled machine tools
7. Compensation of machine tools

Guided consultation

35 hod., optionally

Teacher / Lecturer

doc. Ing., Dipl.-Ing Michal Holub, Ph.D.

Syllabus

(2hour 1x14day)

1. The basic requirements for the accuracy of machine tools
2. A overview of measurement requirements according to ISO and VDI / DGQ 3441
3. Principles of modern measuring devices for measuring geometric accuracy of CNC machine tools
4. Test code for machine tools - part 1: Geometric accuracy of machines operatring under no-load or finoishing coditions
5. Test code for machine tools - part 2: Determination of accuracy and repeatibility of positioning numerically controlled axesaccording to ISO 230-2 a ISO 230-6
6. Circular tests for numerically controled machine tools
7. Compensation of machine tools

Laboratory exercise

13 hod., compulsory

Teacher / Lecturer

doc. Ing., Dipl.-Ing Michal Holub, Ph.D.

Syllabus

1. Establishment of the bed machine
2. Determination of accuracy and repeatibility of positioning numerically controled axes according to ISO 230-2
3. Determination of accuracy and repeatibility of positioning numerically controled axes according to ISO 230-6
4. Straightness Measurement of machine
5. Measurement of angular errors axis machine
6. Circular test for numerically controlled machine tools according to ISO 230-4 with Ballbar
7. Circular test for numerically controlled machine tools according to ISO 230-4 with Laser Tracer
8. Measurement of volumetric accuracy of machine tool I
9. Measurement of volumetric accuracy of machine tool II
10. Aplication of software compensation on the MCV 754 QUICK - Part I
11. Aplication of software compensation on the MCV 754 QUICK - Part II
12. Measuremnet of the nois emission,illumination on the MCV 754 QUICK
13. Classification