Course detail

Organization of Production Preparation

FP-BopvPAcad. year: 2022/2023

Definition of status and role of operation management, including service and supporting activities, standardization of work preparation. Patents.Framing of normative management base as starting point of work preparation management. Ensuring of serviceability. New technologies and work techniques in organization of work preparation – Lean Production, fractal company, Smart Companyn. The importance of managing pre-production stages and their organization using IT - Product Livecycle Management and links to the circulating economy using the enterprise ERP system adat from the PLM product and its functionalities..

Language of instruction

Czech

Number of ECTS credits

6

Mode of study

Not applicable.

Guarantor

Ing. et Ing. Pavel Juřica, Ph.D.

Department

Institute of Management (ÚM)

Learning outcomes of the course unit

Practical skills and knowledge for the management of pre-production stages of the production process in small and medium-sized production business entities. Assessment of the impact of the solution of new or innovated products on the environment. Application of project management in mastering the production of a new product and providing technological and assembly workplaces resources. In industrial conditions of production processes, the use of process management for the implementation of the company's portfolio.
Knowledge base for master's studies Strategic development of the company and possible further studies at technically oriented universities or faculties.

Prerequisites

The course follows the knowledge of Mathematics I and II, Business Economics, IT Design, Materials in Electrical Engineering and Data Processing.

Co-requisites

Use of knowledge in related subjects Operative Production Management, Logistics and Inventory Management.

Planned learning activities and teaching methods

Lectures will be carried out using didactic techniques using Power Point. They will be complemented by practical experience of practitioners in the field of TPV 2000 Plus product utilization and process management in the implementation of new product manufacturing activities.
The exercises will take place in the laboratory using software TPV 2000 Plus to verify the preparation of a new or upgraded product.

Assesment methods and criteria linked to learning outcomes

Credit:
control of continuous study and preparation for completion of laboratory exercises with the product TPV 2000 Plus during the semester and at the end of the semester to obtain credit in the form of written tests. 100% participation in laboratory exercises (compensation for absence).
Exam:
will be composed of: - written - 2 theoretical questions + calculation example - 70% evaluation
- oral exam - 30% of assessment
according to the ECTS grading scale, listed in the BUT Study and Examination Regulations.
Completion of the course for students with individual study-
-credit according to the agreement with the teacher on the possibility of working in the laboratory.
- exam - only oral.
Completion of the course in distance form:
- credit-based on the assigned seminar work for independent processing
- exam - written on the basis of individual assignment submitted electronically

Course curriculum

1. Introduction to the subject, basic concepts of the corporate function of production processes

2. Lecture by an expert from TPV Group for working with the TPV 2000 Plus product.

3. Design of a new product (design documentation).

4. Production design (technological documentation)

5. Proposal for introduction into the production process

6. Technology of production operations ((products of lean production preparation)

7. Production preparation – technical documentation (primary and secondary data)

8 Technical and economic standards, regulations

9. Study of methods and measurement of work

10. Lecture by a practitioner.

11. Forms of production processes for making decisions about the life cycle of the product. TPV activities for a new product within the ERP information system linked to PLM.

12. Application of standardization in production preparation activities

13. Work productivity - measurability of TPV performance

Work placements

Not applicable.

Aims

Gaining knowledge management preproduction stages of the production process as the basis of engineering with ties to the introduction of industrial engineering in practice. Wirtschaftliche Bewertung des Erfolgs des Prozesses für die Märkte für die Bereitstellung von Ressourcen für die Umsetzung von kreativen Lösungen, einschließlich Daten - the circulating economy throughout the product life cycle..

Specification of controlled education, way of implementation and compensation for absences

Attendance at lectures is recommended, but provides knowledge for exercises in the laboratory with the product TPV 2000 Plus. Lectures by external staff from practice are mandatory. There will be two during the semester, if the crisis situation with the Covid-19 pandemic allows.
Attendance at the exercise is mandatory. Excused absence will be agreed with the teacher.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

BENEŠOVÁ,A.,KOTLASOVÁ,V.,HRŮZOVÁ,H. Příprava a operativní řízení výroby. 1.vyd. Praha SNTL 1990, 265s., ISBN 80-08-00352-0 (CS)
GREASLEY, Andrew. Operations management. Los Angeles: SAGE, 2008, iv, 172 s. ISBN 978-1-4129-1883-1. (EN)
HAYES,R.H.,WHEELWRIGHT,S.C. Dynamická výroba. Přel.Šálek,M., Praha Victoria Publishing 1993, 369s. ISBN 80-85605-20-1 (CS)
JUROVÁ,M. a kol. Výrobní procesy řízené logistikou.. 1.vyd. Praha Albatros Media 2013, 260s. ISBN 978-80-265-0059-9 (CS)
JUROVÁ,M. Organizace přípravy výroby. 2. vyd. přepracované a doplněné Brno CERM, akademické nakladatelství 2015, 123 s, ISBN 978-80-214-5247-3 (CS)
VYTLAČIL,M., MAŠÍN,J:, STANĚK,M. Podnik světové třídy. 1.vyd. Liberec IPI 1997,276s. ISBN 80-902235-1-6 (CS)

Recommended reading

JUROVÁ,M. a kol. Výrobní procesy řízené logistikou. 1.vyd. Praha Albatros Media 2013, 260s. ISBN 978-80-265-0059-9. (CS)
KAVAN,M.Výrobní a provozní management. 1.vyd.Praha Grada Publishing 2002, 424s., ISBN 80-247-4099 (CS)
SCHULTE, P. Komplex IT/ project management. New York CSC Press 2010, 314s. ISBN 0-8493-1932-3 (EN)

Elearning

eLearning: currently opened course

Classification of course in study plans

  • Programme BAK-PM Bachelor's 2 year of study, winter semester, compulsory

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Ing. et Ing. Pavel Juřica, Ph.D.

Syllabus

1. Introduction to the subject, basic concepts with links to data systems in a company.
2. Preparation of production - technical documentation - lecture by TPV Group expert
3. Study of methods and measurement of work in production preparation
4. Standardization
5. Technical-economic standards, normatives, PLM data
6. Construction (project) documentation with links to the environment
7. Technological documentation
8. Introduction to the production process - lecture by a practitioner
9. Methods of optimizing the location of workplaces, layout of operations.
10 Types of production, forms of production processes,
11. Division of production processes, methods of technological operations
12. Designing of production systems using TPV 2000 product
13. Designing lean production preparation and product economics and production to the environment

Laboratory exercise

26 hod., compulsory

Teacher / Lecturer

Ing. et Ing. Pavel Juřica, Ph.D.

Syllabus

Scenario for the course of exercises in the LAPROCO laboratory in the subject Organization of the preparation for the production of the bachelor's study Process Management for the academic year 2020/21.
Week 1 - introduction to the product "Pulley" from the perspective of:
drawing parts (number of parts, use, service life, which are based on drawings that were compiled in the 1st year of study in the subject Design using IT -FEKT, the possibility of putting into operating conditions) - switch, other data,
Week 2 - assignment of a task to verify the need for the product on the market at:
Self-employed
craftsmen - profession
s.r.o.
individuals (estimate of repairs of own constructions)
competition (production, trade)
The result for the possibility of a future production process with respect to the competition.
Week 3 - selection of materials for the production process for individual components, namely:
type of material in terms of strength, work safety (work at heights)
starting piece of material
supplier (Czech Republic, Slovak Republic, Austria) - wholesale + manufacturer - conditions of supply
price (?)
delivery options (direct delivery, storage)
Week 4 - design of technological process of production using TPV 2000+
progress of operations
operation times
selection of machines for technology
technology design on the milling machine - demonstration on the machine milling machine EMCO Mill 55-control systems Suimumeric, Heidenhein)
Week 5 - calculation of material standards for individual components
from the drawing documentation
calculation of the percentage material utilization for the component
Week 6 - conditions for creating performance standards in production
Week 7 - calculation of performance standards for individual components and product
from the drawing documentation
Week 8 - design of a technological project in terms of:
placement of machines on selected areas
work safety
ergonomics
material flows
sketch of drawing documentation for a technological project in a production hall
design of data compilation for the creation of production documentation (BOM, material list, payroll, guide) and document design
Week 9 - calculation of costs for the efficiency of the design of technical preparation of production
transfer of fixed costs for the equipment of the technological project (given)
calculation of variable costs for: material
wages
other operating
product productivity calculation product technology design
Week 10 - design of assembly operations for the product
workplace design according to ergonomic principles
workplace design according to work safety
design of control operations according to the specified quality
design of operations for product packaging for trade, transport and storage
Week 11 - calculation of calculation of individual components
product calculation as a basis for price
Week 12 - explanation of links to other departments of the company from the point of view of data transfer, namely:
Marketing Department
Design and

Elearning

eLearning: currently opened course