Course detail

Manufacturing Technology

FP-BstPAcad. year: 2022/2023

Mastering the technology of basic machining methods in terms of physical and chemical interaction of machine-work-tool system. Mastering the basic ways of assembling engineering products and their respektive context.

Introducing students with basic engineering methods of technological calculations and their application on examples formed parts. Obtaining an overview of production technologies, technological processing, procedures and technical preparation of production.

Language of instruction

Czech

Number of ECTS credits

6

Mode of study

Not applicable.

Guarantor

doc. Ing. Karel Kouřil, Ph.D.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

Mastering the technology of basic machining methods in terms of physical and chemical interaction of machine-work-tool system. Mastering the basic ways of assembling engineering products and their respektive context.

Introducing students with basic engineering methods of technological calculations and their application on examples formed parts. Obtaining an overview of production technologies, technological processing, procedures and technical preparation of production.

Prerequisites

Materiály ve strojírenství (Materials in mechanical engineering)

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching takes the form of lectures, exercises and laboratory exercises.

Assesment methods and criteria linked to learning outcomes

Participation in the exercises is compulsory. Requirements for credit are students' attendance at seminars and completion and processing of assigned tasks. The final exam is written and consists of 10 questions of machining problematic and 10 questions of metal forming problematic.

Course curriculum

1. Basic terminology of machining. Theoretical fundamentals of machining, Physical foundations of the cutting process - chip formation, surface formation
2. Tooling materials - steel, sintered carbides, ceramics, diamond, etc.
3. Power analysis, heat, residual stress and other accompanying phenomena of the cutting process
4. Fundamentals of turning - outer and inner surfaces
5. Basics of milling - flat, corner, milling, copying, special
6. Drilling, boring, drilling, reaming.                                                        7. Unconventional machining methods, basics of processing technological procedures and assembly methods                                    8. Fundamentals of forming and laws of plastic deformation
9. Manufacture of metallurgical products - sheets, tubes, profiles and wires
10. Sheet cutting technology
11. Bending technology
12. Draw technology of circular and square pieces
13. Dies forging technology

Work placements

Not applicable.

Aims

Introducing students with basic engineering methods of technological calculations and their application on examples machined and formed parts. Obtaining an overview of production technologies, technological processing procedures and technical preparation of production.

Specification of controlled education, way of implementation and compensation for absences

Active participation of students in teaching is assumed. The exercises are compulsory, participation will be confirmed by an attendance record.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Basic literature

AB SANDVIK COROMANT - SANDVIK CZ s.r.o. Příručka obrábění - Kniha pro praktiky. (Přel. z: Modern Metal Sutting - A Practical Handbook. Překlad M. Kudela.), 1. vyd., Praha, Scientia, s.r.o.,1997. 857s., ed. J. Machač, J. Řasa, ISBN 91-97 22 99-4-6. (základní literatura)
BAČA Jozef, Jozef BÍLIK a Viktor TITTEL. Technológia tvárnenia. 1. vyd. Bratislava. Nakladatelství STU. 2010. 245s. ISBN 978-80-227-3242-0. (základní literatura)
DVOŘÁK, Milan et al. Technologie II. 3. vyd. Brno: Akademické nakladatelství CERM, 2004, 68-178 s. ISBN 80-214-2683-7. (základní literatura)
ELFMARK,J.a kol.: Tváření kovů.SNTL Praha 1992,ISBN 80-03-00651-1. (základní literatura)
KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. CERM, s.r.o., 1996, Brno, 270 s., ISBN 80-214-1996-2. (základní literatura KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. CERM, s.r.o., 1996, Brno, 270 s., ISBN 80-214-1996-2. (základní literatura KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. CERM, s.r.o., 1996, Brno, 270 s., ISBN 80-214-1996-2. (základní literatura
WALKER, J.R. Machining Fundamentals. The Goodheart-Wilcox Company, Inc., 7th ed., 2004, pp. 640, ISBN 1-59070-249-2. (základní literatura)

Recommended reading

Not applicable.

Elearning

eLearning: currently opened course

Classification of course in study plans

  • Programme BAK-PM Bachelor's 2 year of study, summer semester, compulsory-optional

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

doc. Ing. Karel Kouřil, Ph.D.
Ing. Eva Peterková, Ph.D.

Syllabus

  1. Basic terminology of machining. Theoretical fundamentals of machining, Physical foundations of the cutting process - chip formation, surface formation
  2. Tooling materials - steel, sintered carbides, ceramics, diamond, etc.
  3. Power analysis, heat, residual stress and other accompanying phenomena of the cutting process
  4. Fundamentals of turning - outer and inner surfaces
  5. asics of milling - flat, corner, milling, copying, special
  6. Drilling, boring, drilling, reaming.  
  7. Basics of grinding, tools, machines, unconventional machining methods,
  8. Processing of technological procedures and assembly ethods
  9. Fundamentals of forming and laws of plastic deformation, manufacture of metallurgical products
  10. Sheet metal shearing technology
  11. Bending technology
  12. Deep drawing technology
  13. Dies forging technology

Exercise

26 hod., compulsory

Teacher / Lecturer

Ing. Karel Osička, Ph.D.
Ing. Eva Peterková, Ph.D.

Syllabus

  1. Basic terminology of machining. Theoretical fundamentals of machining, Physical foundations of the cutting process - chip formation, surface formation
  2. Tooling materials - steel, sintered carbides, ceramics, diamond, etc.
  3. Power analysis, heat, residual stress and other accompanying phenomena of the cutting process
  4. Fundamentals of turning - outer and inner surfaces
  5. Basics of milling - flat, corner, milling, copying, special
  6. Drilling, boring, drilling, reaming.
  7. Basics of grinding, tools, machines, unconventional machining methods, technological procedures and assembly methods
  8. Forming limit diagrams
  9. Production of component by shearing technology
  10. Production of component by bending process
  11. Deep drawing of cylindrical component
  12. Dies forging technology

E-learning texts

Podklady pre štúdium Strojírenské technologie
Progresivni_technologie_pro_produkcni_procesy.pdf 10.24 MB
Studijní_opora_STT II -kombi Bc.SP Strojírenství.fine.pdf 9.18 MB

Elearning

eLearning: currently opened course