Course detail

Recovery and Surface Treatment

FSI-HPUAcad. year: 2022/2023

The course Recovery and Surface Treatment is important for technologists and designers. It is based on the technology of:
- weld cladding: arc welding, flame welding, plasma and laser welding, inclusive of special techniques,
- thermal spraying by: arc, flame, plasma, high velocity methods (HVOF),
- surface treatment: surface theory, oxidation methods (eloxal process), electroplating Cu, Cr, Ni, Zn, etc., chemical layers, PVD,CVD, organic coatings,
- bonding, cementation, adhesive, dispersion hardening.
All technologies will be accompanied with an overview of auxiliary materials, typical examples and industrial applications.

Language of instruction

Czech

Number of ECTS credits

5

Mode of study

Not applicable.

Guarantor

doc. Ing. Zdeněk Lidmila, CSc.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

The students will acquire knowledge of all types of modern technology cladding and surface treatment. They will be able to apply these technologies to the machine construction manufacturing.

Prerequisites

Basic welding technologies - flame, arc welding, plasma, laser. Thermally and deformation field, weldability of materials, inorganic chemistry, corrosion.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

The final exam will be composed of written and oral part. It is classificated to the ECTS grading scale.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The main objective of the course is to provide students with the theoretical foundations and methodology necessary for solving technologies of renovations and surface treatment. Students will acquire knowledge necessary for a creative and complex solution of renovations and surface treatment.

Specification of controlled education, way of implementation and compensation for absences

Attendance at exercises is compulsory. Absence may be compensated for by the agreement with the teacher who can set a special programme to be worked out.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Ambrož O.,Kašpar J.: Žárové nástřiky a jejich průmyslové využití , SNTL Praha , 1990, ISBN 80-03-00347-4
ASM H.C.: METALS HANDBOOK, ed.9, volume 5, surfac., clean, finish., and coating
KOLEKTIV AUTORŮ. Technologie svařování a zařízení. 1.vyd. ZEROSS v Ostravě v edici Svařování, Ostrava, srpen 2001, 395 s. ISBN 80-85771-81-0.

Recommended reading

Kovačič L.: Lepenie kovov a plastov
Mohyla M. : Technologie povrchových úprav kovů
Sedláček V.: Povrchy a povlaky kovů

Elearning

eLearning: currently opened course

Classification of course in study plans

  • Programme N-STG-P Master's

    specialization STM , 1 year of study, summer semester, compulsory
    specialization MTS , 1 year of study, summer semester, compulsory
    specialization STG , 1 year of study, summer semester, compulsory

  • Programme LLE Lifelong learning

    branch CZV , 1 year of study, summer semester, compulsory

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Ing. Jaroslav Kubíček, IWE

Syllabus

1)Importance of renovation and surface treatment, surface theory, degreasing
2)Hard surfacing by flame, plasma, electric arc
3)Hard surfacing by electric contacts, vibration, microsurfacing
4)Thermal spraying, basic technology, coat structure, properties
5)Thermal spraying by plasma, flame, consumables
6)Thermal spraying electric arc and high-velocity flame spraying, applications
7)Adhesive bonding, joints, hardening
8)Cementation, importance, materials, slide paint
9)Coatings deposited from liquid, galvanic
10)Coatings deposited oxidation , melt metal coating
11) Pickling, polishing, enameling, diffuse saturation
12)Organic layers, paint
13)Summary of applications labs and studios

Laboratory exercise

26 hod., compulsory

Teacher / Lecturer

Ing. Jaroslav Kubíček, IWE

Syllabus

1)Adaptation of surfaces, selection of consumables, renovation procedure
2)Economic evaluation of renovation, calculation of costs
3)Demonstration of flame and arc cladding
4)Excursion - thermal spraying shop
5)Demonstration of the thermal spraying coatings, Project renovation process setting
6)Calculation of the strength of adhesive bonding joints
7)Demonstration of the adhesive bonding and cementing
8)Excursion - galvanizing shop
9)Working in laboratory for surface treatment and hot-dip galvanizing shop
10)Working in laboratory for surface treatment, enamelling 
11)Proposing surface treatment by zinc dipping
12)Proposing surface treatment by organic layers
13)Course-unit credit awarding

Elearning

eLearning: currently opened course