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Course detail
FSI-HSIAcad. year: 2022/2023
The course is focused on the field of the product design verification made with computer simulations and physical testing of the product samples. The most commonly used types of simulations and tests (vibrations, thermal management, kinematics, manufacturing technology, lighting characteristics, electronics) will be presented in detail with using of tolerance analyses and simulations in the headlight development (tolerance types and tolerance chains for optical elements and plastic materials), calculation methods of tolerances and their specific applications in tolerance analyses and simulations. The follow-up area is prototyping, where the students learn to involve the prototype workshop into a real process of development headlight and back group lamps in the automotive industry, including the production of prototype optical members. Students will become familiar with the used prototype technologies of individual component and the subsequent surface finish. The samples of components are by optical scanning systems included retroactively into the analyses and related validation of parts.
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Number of ECTS credits
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Learning outcomes of the course unit
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Planned learning activities and teaching methods
Assesment methods and criteria linked to learning outcomes
Course curriculum
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Aims
Specification of controlled education, way of implementation and compensation for absences
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Classification of course in study plans
specialization MTS , 1 year of study, summer semester, compulsory
branch CZV , 1 year of study, summer semester, compulsory
Lecture
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Syllabus
1. The simulation in the development process - introduction2. Simulation of thermal and mechanical loading of headlights3. Simulation of kinematics and manufacturing technology of components mad by from polymers by injection process4. Measurements of temperature on prototypes5. Practical solutions to the problems caused by overheating in the headlight6. Chemical tests on headlights7. Overview of prototype technologies used in developing of headlight8. Specific requirements for the prototype model of back group lamp9. Rapid prototyping technology and non-contact measurement of LED modules10. Specific requirements for 3D model for prototyping11. Optical measuring systems in the automotive industry – Tritop12. Optical measuring systems in the automotive industry – Atos
Laboratory exercise