Course detail

Welding Theory and Technology

FSI-HS2-KAcad. year: 2022/2023

The course deals with the following topics: Theoretical conditions of the production and existence of a welding joint with respect to welding materials, energetic sources, physical-chemical and metallurgical processes taking place by metallic materials welding. Degradation processes of welding material by thermal deformation cycle. Stress and deformation in welding. Weldability of metallic materials. Principles and theories of individual welding methods and thermal cutting. Brazing of materials. Thermal spraying. Destructive and non-dstructive testing of welds.

Language of instruction

Czech

Number of ECTS credits

5

Mode of study

Not applicable.

Guarantor

Ing. Marian Sigmund, Ph.D., IWE

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

The subject Welding Theory and Technology provides students with basic information describing the structure,properties and defects of welding joints, HAZ and about related conventional and non-conventional welding processes.

Prerequisites

1. Fe – Fe3C equilibrium diagram, 2. TTT and thermo-kinetic diagrams, 3. Testing of mechanical properties of metals, 4. Heat treatment of steels. 5 . Basic knowlage welding methods.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

The course is finalized with the course-unit credit.
The final exam will be composed of written and oral part.
It is classificated to the ECTS grading scale.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The main objective of the course is to provide students with the theoretical foundations and methodology necessary for solving welding and weldability of metals. It prepares students to apply the acquired knowledge when doing class and diploma projects, and for further studies.

Specification of controlled education, way of implementation and compensation for absences

Attendance in lectures is recommended.
Attendance in exercises is compulsory.
The attendance to the seminar is regularly checked and the participation in the lesson is recorded.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

1. Kolektiv autorů. Technologie svařování a zařízení. 1.vyd. Ostrava : Zeross. 2001. 396 s. ISBN 80-85771-81-0
2. Kolektiv autorů. Materiály a jejich svařitelnost 1.vyd. Ostrava: Zeross. 2001.296 s. ISBN 80-85771-85-3

Recommended reading

Hrivňák,Ivan: Teoria zvárania ko.mat., , 0
Séférian,D.: Nauka o kov.ve sv.oceli, , 0
Žák,J. Novák,M.: Teorie svařování, , 0

Classification of course in study plans

  • Programme N-STG-K Master's

    specialization STG , 1 year of study, winter semester, compulsory-optional

Type of course unit

 

Guided consultation in combined form of studies

13 hod., compulsory

Teacher / Lecturer

Ing. Marian Sigmund, Ph.D., IWE

Syllabus

1. Theoretical principles of forming a welding joint, terminology in welding. Physical bases of fusion welding processes. Heat power resources for welding.
2. Extending of heat in a welding joint. Temperature – deformation cycle and temperature calculations. Tension and deformation in welding joints.
3. Macrostructure and microstructure of welding joint and heat effected zone (HAZ). Structure and properties of fusion metal and HAZ.
4. Theory of weldability.
5. Weldability of metallic materials. Weldability of carbon and carbon – manganese steels.
6. Weldability of microdoped, low and high strength steels
7. Weldability of high alloy steels (corrosion resistant).
8. Weldability testing, disposition to cracking
9. Welding of aluminium, copper, titanium and their alloys
10. Welding of graphitic irons.
11. Principles and processes of heat and non-heat cutting.
12. Brazing and soldering. Adhesive bonding. Thermal spraying.
13. Descructive (DT) and Non-descructive (NDT) testing of welds.

Laboratory exercise

13 hod., compulsory

Teacher / Lecturer

Ing. Marian Sigmund, Ph.D., IWE

Syllabus

1.Classification of welding methods in ČSN EN and their basic principles.
2.Application of equilibrium diagrams and their applications in welding
3.Construction of a thermal cycle
4.Influence of hydrogen in weldability
5.Calculation of tensions and deformations
6.Weldability of C - Mn and microdopped steels
7.Application of ČSN EN 1011-2 standard
8.Weldability of high alloy steels
9.Defects in welding joints
10.Power welding sources
11.Calculations in welding of electron beam and laser
12.Powered properties of covered electrodes
13.Credit

Guided consultation

52 hod., optionally

Teacher / Lecturer

Ing. Marian Sigmund, Ph.D., IWE

Syllabus

1. Theoretical principles of forming a welding joint, terminology in welding. Physical bases of fusion welding processes. Heat power resources for welding.
2. Extending of heat in a welding joint. Temperature – deformation cycle and temperature calculations. Tension and deformation in welding joints.
3. Macrostructure and microstructure of welding joint and heat effected zone (HAZ). Structure and properties of fusion metal and HAZ.
4. Theory of weldability.
5. Weldability of metallic materials. Weldability of carbon and carbon – manganese steels.
6. Weldability of microdoped, low and high strength steels
7. Weldability of high alloy steels (corrosion resistant).
8. Weldability testing, disposition to cracking
9. Welding of aluminium, copper, titanium and their alloys
10. Welding of graphitic irons.
11. Principles and processes of heat and non-heat cutting.
12. Brazing and soldering. Adhesive bonding. Thermal spraying.
13. Descructive (DT) and Non-descructive (NDT) testing of welds.