Course detail

Materials and Processes for Production

FSI-YMVAcad. year: 2023/2024

The course aims to acquaint students with structural metallic and non-metallic materials that are currently used in mechanical engineering. Education is focused on the relationship between chemical composition, properties, structure of the material and their use. Accent is given on the connection of theoretical knowledge and practical ability to solve the most common problems associated with materials science occurring in technical practice. An integral part of the course is the acquisition of the principles of materials selection in the sense of Ashby's approach.

Language of instruction

Czech

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

doc. Ing. Libor Pantělejev, Ph.D.

Department

Institute of Materials Science and Engineering (ÚMVI)

Entry knowledge

The knowledge based on university courses (bachelor's degree) in physical chemistry (materials engineering), mathematics, physics and solid mechanics are assumed.

Rules for evaluation and completion of the course

Credit: The basic condition for credit granting is the completion of all exercises and processing of the tasks from the exercises according to the instructions of the teacher.
Exam: The knowledge of the concepts and nature of the studied topics is evaluated in the frame of the exam . Emphasis is given on verifying the ability to apply the acquired knowledge. In the written part of the exam, the student answers briefly to the test questions. In the oral part of the exam, additional questions are asked on the given topics.

Lectures: participation is recommended
Exercises: participation is mandatory and controlled by the teacher, any absences will be substituted in the form of complemental tasks (the student will solve these tasks separately).

Aims

Within the course, the student will learn to right interpretation and use material characteristics for structural designs. Based on the given function of the part, he/she will be able to select a suitable material, including technology of its production.
Graduation of the course should enable students to make a qualified selection of a suitable material for a specific application, including its heat treatment or surface treatment. At the same time, students should be able to identify the most common causes of failures in service in relation to the used materials and the technology of their production, including proposal of the problem solution.

Study aids

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

ASHBY, M. F., JONES, D. R. H. Engineering materials 2: an introduction to microstructures, processing and design. 3rd ed. Amsterdam: Elsevier, 2006, 451 s. ISBN 0-7506-6381-2. (EN)
JONES, D. R. H., ASHBY, M. F. Engineering Materials 1: An Introduction to Properties, Applications and Design. 4. Elsevier Science, 2011. ISBN 0080966659. (EN)
MICHNA, Š. Encyklopedie hliníku. Prešov: Adin, 2005, 700 s. ISBN 80-89041-88-4.

Recommended reading

ASHBY, M. F. Materials selection in mechanical design. 4th ed. Amsterdam: Butterworth-Heinemann, 2011, 646 s. ISBN 978-1-85617-663-7. (EN)
ASM INTERNATIONAL. ASM handbook. Volume 9, Metallography and microstructures. Materials Park, Ohio: ASM International, 2004, 1184 s. ISBN 0-87170-706-3. (EN)
DOWLING, Norman E. Mechanical behavior of materials: engineering methods for deformation, fracture, and fatigue. 3rd ed. Upper Saddle River: Prentice Hall, 2007, 912 s. ISBN 0-13-186312-6. (EN)
MEISSNER, B., ZILVAR, V. Fyzika polymerů: Struktura a vlastnosti polymerních materiálů. Praha: Státní nakladatelství technické literatury, 1987, 306 s. (CS)
OHRING, M. Engineering Materials Science. San Diego: Academic Press, 1995, 827 s. ISBN 0-12-524995-0. (EN)

Classification of course in study plans

  • Programme N-PDS-P Master's 1 year of study, summer semester, compulsory

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Ing. Simona Hutařová, Ph.D.
doc. Ing. Libor Pantělejev, Ph.D.
Ing. Libor Válka, CSc.

Syllabus

Topics:
1. Introduction, division and marking of steels according to ČSN / ČSN EN
2. Structural non-alloyed steels
3. Stainless and heat-resistant steels
4. Tool steels
5. Steels for castings and graphitic cast irons
6. Non-ferrous metals and their alloys
7. Plastics
8. Ceramics
9. Composites
10. Materials selection

Laboratory exercise

26 hod., compulsory

Teacher / Lecturer

Ing. Libor Válka, CSc.
doc. Ing. Libor Pantělejev, Ph.D.
Ing. Simona Hutařová, Ph.D.

Syllabus

Mechanical properties I (metals) – measurement methods, data interpretation, evaluation
Mechanical properties II (plastics, ceramics, composites) - measurement methods, data interpretation, evaluation
Microstructural characteristics of metals and its connection with mechanical properties
Materials selection - Ashby's approach
Principles of cooperation between designer and technologist
Causes of failures in service - case studies (proposals for solutions and preventive measures in relation to the design of structures and production technologies)