Course detail

Manufacturing Technology I

FSI-2VT-AAcad. year: 2023/2024

The course familiarizes students with the fundamentals of engineering technology and enables them to test practically individually selected operations.
1. Technology of presswork of sheet metal with practical application of operations of shearing, punching and bending on given components.
2. Technology of bulk forming with a view to free forging of material under heat using the operations of hot drawing, flattening and bending on given components.
3. Technology of gas welding, inclusive of mastering the fundamentals and manipulation with welding torch.
4. Technology of surface treatment with a view to corrosion prevention.
5. Technology of casting oriented to the fabrication of elementary mould and complicated mould with complicated parting plane.

Language of instruction

English

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

Ing. Michaela Císařová, Ph.D.

Department

Institute of Manufacturing Technology (ÚST)

Entry knowledge

Knowledge of technological courses of the 1st year of study.

Rules for evaluation and completion of the course

The course-unit credits award is based on attendance at seminars, correct elaboration and active student participation in its processing.
The final exam will be composed of written and oral part. It is classificated to the ECTS grading scale.


The missed lessons will be compensated in another groups´ lessons based on the agreement with a competent teacher.
Attendance in exercises is compulsory.
The attendance to the seminar is regularly checked and the participation in the lesson is recorded.

Aims

The subject Production Technology I would enable the students to try practice some operations of single technologies on the base of which they would continue theoretical knowlege during theier next bachelor of general type of study.


Students are acquainted with presented technologies and they acquire manual skills when doing single operations, which they use during their further studies when preparing experiments.

Study aids

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

BOLJANOVIC, Vukota. Sheet metal forming processes and die design. 1. New York: Industrial Press, 2004. ISBN 08-311-3182-9. (EN)
SUCHY, Ivana. Handbook of die design. Second edition. McGraw-Hill handbooks. New York: McGraw-Hill, [2006]. ISBN 0-07-146271-6. (EN)
TSCHÄTSCH, Heinz. Metal forming practise: processes - machines - tools. 2nd edition New York: Springer-Verlag, 2006. ISBN 3540332162. (EN)

Recommended reading

DVOŘÁK, Milan. Technologie II. Vyd. 3., dopl., v Akademickém nakl. CERM 2. vyd. Brno: Akademické nakladatelství CERM, 2004. ISBN 80-214-2683-7. (CS)
HOSFORD, William F. a CADDELL, Robert M. Metal forming: mechanics and metallurgy. 4th ed. Cambridge: Cambridge University Press, 2011. ISBN 978-1-107-00452-8. (EN)
SUCHY, Ivana. Handbook of die design. 2nd edition. McGraw-Hill handbooks. New York: McGraw-Hill, [2006]. ISBN 0-07-146271-6. (EN)

Elearning

eLearning: currently opened course

Classification of course in study plans

  • Programme B-STI-A Bachelor's 2 year of study, winter semester, compulsory
  • Programme B-STI-Z Bachelor's 1 year of study, winter semester, recommended course

Type of course unit

 

Lecture

26 hod., optionally

Teacher / Lecturer

Ing. Marian Sigmund, Ph.D., IWE
Ing. Jan Řiháček, Ph.D.
prof. Ing. Milan Horáček, CSc.

Syllabus

  1. Crystallization and solidification of castings.
  2. Riseringst, stress, running system.
  3. The production of casting moulds and models, the ways of moulding.
  4. Machine moulding, permanent moulds, melting of metals.
  5. The laws of plastic deformation in the forming process.
  6. The production of metallurgical raw product - sheet metals, tubes, profiles, wires etc.
  7. Sheet metal forming - technology of cutting, deep drawing, bending.
  8. Bulk forming - extrusion, upsetting, forging.
  9. Sintering.
  10. Welding - fusion welding, the basic methods of flame and electricity welding.
  11. Resistance welding, spot welding, seam welding, special ways.
  12. Pressure welding, brazing.
  13. The parting of metals-the methods’principles.

Laboratory exercise

22 hod., compulsory

Teacher / Lecturer

Ing. Miroslav Jopek, Ph.D.
Ing. Marian Sigmund, Ph.D., IWE
Ing. Jan Řiháček, Ph.D.
Ing. Martin Myška, Ph.D.

Syllabus

Weeks 2 to 12 - Stamping shop, forging shop, welding, foundry, surface treatment - manufacturing of products according to the technological process.

1. Stamping shop:
a) Basic information about metal sheet processing technology by cutting and bending.
b) Familiarization with the hand tools and machines that will be used in the work.
2. Forging shop:
a) Basic information about hot metal forming technology by forging.
b) Familiarization with forging tools, machines for free forging and operation of forge.
3. WELDING:
a) Demonstration preparation and demonstration of burner ignition, types of flame, demonstration of welding sheet metal parts.
b) Description of a given task, individual training of material melting and fusion weld with filler material.
4. FOUNDRY:
a) Introduction to melting equipment used in foundries.
b)Mold casting and casting evaluation.
5. SURFACE TREATMENT:
a) Basic information to students about corrosion and corrosion protection of metallic materials.
b) Individual work of students.

Exercise

4 hod., compulsory

Teacher / Lecturer

Ing. Michaela Císařová, Ph.D.

Syllabus

1. Introduction and work safety.
13. Evaluation of exercises and credits.

Elearning

eLearning: currently opened course