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Course detail
FSI-DPPAcad. year: 2024/2025
The course acquaints students with the possibilities of computer aid in various areas of manufacturing design, especially with the use of numerical simulation and finite element method (FEM) as a tool for analysis and optimization of technological processes. In the lectures, students are introduced to the nature of the use of computer aid and numerical simulations for solving stress-strain and temperature problems, which are closely related to the issues of forming and welding technologies. Exercises aim primarily at practical calculations and mastering the main principles of computational models creating. Therefore, students will gain a basic orientation in the field of numerical simulations and analyses using the finite element method.
Language of instruction
Number of ECTS credits
Mode of study
Guarantor
Department
Entry knowledge
Basic knowledge of engineering technology and computer literacy.
Rules for evaluation and completion of the course
Conditions for awarding the course-unit credit are active participation in the class and elaboration of fractional tasks. The course is finalized with the graded course-unit credit. It is classificated by using the ECTS grading scale. Attendance in lectures is recommended. Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. In case, that the lesson does not possible to participate, the teacher may in justified cases set an additional assignment.
Aims
Aim of the course is to acquaint students with the basic possibilities of computer aid utilisation in technological processes and with basics of work in particular areas of this problematics. The students will have a view of what they can expect from computer aid results in practice. The course mainly aims to acquire the skills necessary to basic work with simulation software in these areas.
Students will be acquainted with theory as well as with the latest knowledge in the field of virtual manufacturing and numerical simulations. They will acquire necessary skills for formulation and solution of computational models in the areas of forming and welding.
Study aids
http://ust.fme.vutbr.cz/tvareni/studium/index.php?stranka=opory and E-learning
Prerequisites and corequisites
Basic literature
Recommended reading
Elearning
Classification of course in study plans
specialization STG , 3 year of study, winter semester, compulsory
specialization CZS , 1 year of study, winter semester, elective
Lecture
Teacher / Lecturer
Syllabus
1. Computer aid in PLM (basic CAx systems; virtual manufacturing; CAD/CAE/CAM chain)
2. Introduction to numerical modelling (basics of CAE system, basic numerical methods in technical practice)
3. Fundamentals of finite element method (basic principle; basic types of solving problems and their equations in FEM)
4. Description of geometry in FEM (basic stages in the description of the geometric model; basic types of body elements of the FEM mesh)
5. Quality of FEM mesh (adaptive meshing; h-adaptivity; p-adaptivity; r-adaptivity)
6. Description of contact in FEM (basic classification of contacts, methods of solving contact problems; definition of friction conditions)
7. Material models in FEM I (basic conditions of plasticity and hardening; rigid-plastic and elastic-plastic material models)
8. Material models in FEM II (use of tensile test to describe mechanical properties)
9. Material models in FEM III (description of anisotropy; use of upsetting test for description of mechanical properties)
10. Specifics of numerical simulations in the field of sheet metal and bulk forming (specifics in the mesh definition and material models; monitored quantities and their evaluation)
11. Introduction to numerical simulation of welding (basic goals of numerical analyses of welding, basics of simulation of welding in FEM)
12. Simulation of thermal processes (basic quantities for the description of heat transfer)
13. Examples of numerical modelling (examples of using various software)
Computer-assisted exercise
1. Introduction to selected software for forming simulation
2. Solving of specified forming problem in the simulation software
3. Solving of specified forming problem in the simulation software
4. Solving of specified forming problem in the simulation software
5. Solving of specified forming problem in the simulation software
6. Solving of specified forming problem in the simulation software
7. Assignment and solving of the project
8. Solving of the given project
9. Solving of the given project
10. Submission of the project
11. Introduction to selected software for welding simulation
12. Solution of specified welding problem in the simulation software
13. Written test, graded course-unit credit